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Evolution Series E9000 User Manual

17

Use the following procedure to install a motor control 

center unit:

1.   Attach the door hinges to the left side of the  

section, line up the door with the hinges, then insert 

the hinge pins to secure the door. (For Type 12 

enclosures, mount the gasket on hinge side. See 

Figure 23.)

2.   Start 1/4-20 thread rolling screw in left hinge rail 

just below the location for the shelf shown in  

Figure 24.

3.   At the same time, hook the shelf into the rear wing 

plate and onto the started 1/4-20 screw from  

step 2. 

4.   Snap the shelf into the shelf support on the vertical 

wireway side of the case and tighten the 1/4-20 

screw from step 2.

5.   Lower the right side of the shelf and snap the two 

detents in the right-side flange into the two holes 

in the side of the vertical wiring trough barrier, as 

shown in Figure 24. Swivel the shelf hold-down 

bracket and grounding spring into place and tighten 

the lower case hinge.

6.   Examine the new unit carefully, front and rear, to 

ensure that all screw terminals are tight, all foreign 

material and packing are removed, and the insulating 

barriers are secure.

7.   The unit disconnect must be in the OFF position 

before the unit can be inserted into the vertical 

section.

8.   If necessary, rotate the latches at the top and  

bottom of the unit so that they are horizontal.

9.   Remove the snap-in cover over the vertical bus 

stab-in openings at the appropriate installation 

location for the unit to be installed.

10.   Lift the unit and place its base on the front horizontal  

surface of the snap-in shelf.

11.   Slide the unit into the vertical section, then push  

at the top and bottom until the stabs are fully  

engaged with the vertical bus.

12.   Rotate the latches at the top and bottom of the 

unit clockwise to engage the latches with the  

horizontal shelves above and below the unit.  

See Figures 25 and 26.

13.   Verify the operation of the disconnect handle and 

safety interlocks, as described later in this manual.

2

3

4

Figure 24. View of the snap-in shelf as installed

Figure 25. Unit disconnect in the OFF position. Two quarter-turn 
door latches are located at the top.

Figure 26. Quarter-turn latch located at the bottom of the unit

Latches

Summary of Contents for Evolution Series E9000

Page 1: ...EvolutionSeries E9000 Motor Control Centers User Manual DEH 40472 Rev 08 GE Energy Connections...

Page 2: ...s 16 Removal of Draw out Motor Control Center Units 18 Operating Handles Door Interlocks and Padlocking Provisions 18 Operating Handle 19 Pilot Bracket and Door 20 NEMA 3R Outdoor Enclosure Installati...

Page 3: ...on information available at the time of its publication While efforts have been made to ensure accuracy the information contained herein does not cover all details or variations in hardware and softw...

Page 4: ...ng splits Each shipping split is provided with continuous floor sills and a lifting angle Floor sills and lifting angles are field removable Each shipping split includes a continuous non removable mai...

Page 5: ...rrier For Arc Resistant design uses this same Lexan barrier with additional Metallic dead front barrier The vertical bus either 300A or 600 850 A is connected with two bolts per phase to the main bus...

Page 6: ...ous bolt sizes and joint types Bolt Size Copper Joints Aluminum Joints lb ft N m lb ft N m 5 16 18 5 9 7 12 6 5 9 9 12 3 8 16 12 16 16 22 10 15 14 20 1 2 13 30 39 41 53 25 35 34 47 5 8 11 65 80 88 108...

Page 7: ...than the lifting angle or floor sills Use two or more chains or cables to distribute the weight evenly Pinch bars pipe rollers or slings are useful implements for handling equipment but be careful to...

Page 8: ...urnished by the GE as well as all applicable contract drawings for the particular installation Pay particular attention to the location of units in the motor control center and their relations to exis...

Page 9: ...Evolution Series E9000 User Manual 8 Indoor Enclosures Elevation and Mounting 30 Deep Sections 600A to 1200A Main Bus Top Conduit Entry 30 Deep Section...

Page 10: ...t cable entry Note Bottom rear entrance should only be used with full rear accessibility Figure 6A Bottom conduit entrance details for standard 13 inch deep section low bus position Figure 6B Bottom c...

Page 11: ...of the 13 inch deep section Surface under motor control center base must be of non combustible material unless bottom covers are installed in each vertical section The overall height of the equipment...

Page 12: ...the section splits For additional gasket material orderpart number245A1888P5 Gaskets Figure 10A Type 12 and Arc Resistant gasket material between section splits NEC Work Space NEC Work Space is defin...

Page 13: ...e tops of the sections through front or rear flaps as required For Arc Resistant sections with plenum the conduit can be assembled on top of the plenum GE offers an additional pull boxforhigherconduit...

Page 14: ...e in Chapter 5 Exhaust Fan InstallationforULType 12 Enclosure and Arc Resistant Vented Fan Shields Filter Assembly UL Type 12 Fan Assembly Arc Resistant VFD Fan Shield Figure 16B Exhaust fan for UL Ty...

Page 15: ...the cable insulation on any sharp edges such as steel work or screws Where access to the rear of the section is available cables can be brought into the space behind the vertical bus and brought forw...

Page 16: ...ug is provided in each draw out combination starterunitforterminating a motor frame grounding wire For larger starters the lug is mounted on the horizontal ground bus 5 Use cord or plastic ties to sec...

Page 17: ...cks are mounted on a metal rail located at the bottom of the unit as shown in Figure 22 The terminal block easily slides into position from either side of the mounting rail Figure 22 Mounting the term...

Page 18: ...sure that all screw terminals are tight all foreign material and packing are removed and the insulating barriers are secure 7 The unit disconnect must be in the OFF position before the unit can be ins...

Page 19: ...nadvertent contact Failure to observe this precaution can result in serious injury or death 5 Turn the latches at the top and bottom of the unit a quarter turn counterclockwise to release the unit The...

Page 20: ...Size 5 FVNR 125 36 CAUTION should be used when removing or installing units considerthe weight intable above Two persons may be required orthe assistance of a lifting devices See page 21 for suggested...

Page 21: ...er Note that the left module right rear cover has a flange that will be underneath the removed covered with it is replaced This provides an overlapping connection in the rear of the two spliced module...

Page 22: ...Evolution Series E9000 User Manual 21...

Page 23: ...at operating handles move freely to the TRIP indicating position With the door closed and latched reset each tripped circuit breaker by pushing the operating handle down beyond the OFF position The op...

Page 24: ...nected during startup 8 Adjust instantaneous settings on magnetic onlycircuit breakers and or fuse sizes and overload heater selectionsto achieve propermotorand branch circuit protection See NEC Artic...

Page 25: ...hown Figure 38 Adjust the pilot device bracket and extension bubble lip so it enters in between the keeper bracket and inside of the door Figure 39 Close the door completely and turn the 1 4 turn latc...

Page 26: ...or interlocks for proper operation 10 Check all indicating lights and replace as required 11 If fuse replacement is necessary always install the same type and rating as the fuses furnished with the mo...

Page 27: ...ables not required for accessories only 4 Remove the toggle holding plate toggle needs to be in the ON position UP 5 Remove the top four screws in top plate holding the breaker assembly not required f...

Page 28: ...peed GEH 4806 NEMA Size 3 FVR 2 Speed GEH 4807 NEMA Size 4 FVR 2 Speed GEH 4839 NEMA Size 5 FVR 2 Speed GET 6915A Tech Info Contact Appearance Arc Flash Mitigation Units DEI 007 Remote Racking System...

Page 29: ...keted 1 HG heavy gasketed 2 3R or 12 6 Power supply characteristics Voltage Number of phases Frequency in Hz 7 Control power voltage and frequency in Hz 8 Nameplate designation and title 9 Motor chara...

Page 30: ...70 C379A 22 6 23 9 C273B 3 71 4 06 C419A 24 0 26 3 C303B 4 07 4 47 C466A 26 4 27 0 C330B 4 48 4 95 C526A Size 2 Standard and Ambient Comp Motor Full Load Amps 3 Ph 3 Heater Heater Number CR123 Motor...

Page 31: ...f heater full load current multiplied by 1 25 Circuit breaker tripping may be an indication that a fault current has been interrupted To provide continued protection against fire or shock hazard exami...

Page 32: ...1 C125B 15 3 6 11 2 12 1 C137B 15 3 7 11 2 12 1 C137B 30 LO 2 12 2 13 0 C151B 15 4 8 12 2 13 0 C151B 30 LO 2 13 1 15 5 C163B 30 1 3 15 6 16 8 C180B 30 1 4 16 9 18 0 C198B 30 2 5 18 1 19 7 C214B 30 2 5...

Page 33: ...9 130 F161C 150 2 6 Size 5 Standard and Ambient Comp Motor Full Load Amps 3 Ph 3 Heater Heater Number CR123 TEC TECL Rating Mag Break Trip Setting Rec Max 106 115 C592A 550 1670 2 6 116 125 C630A 550...

Page 34: ...8 81 9 27 C104B 15 3 5 9 28 9 99 C113B 20 2 4 10 0 11 1 C125B 20 2 5 11 2 12 1 C137B 20 3 5 12 2 13 0 C151B 20 3 5 13 1 15 5 C163B 20 4 6 15 6 16 8 C180B 25 3 5 16 9 18 0 C198B 25 3 6 18 1 19 7 C214B...

Page 35: ...4C 150 3 5 93 5 105 0 F118C 150 3 5 106 0 114 0 F133C 150 3 5 115 0 128 0 F149C 150 4 6 129 0 130 0 F161C 150 4 6 Size 4 Standard Motor Full Load Amps 3 Ph 3 Heater Heater Number CR123 SE Rating Plug...

Page 36: ...with a service factor of 1 0 multiply the motor full load current by 0 9 and use this value to select heaters Overload relay tripping current in 40 C ambient is the minimum value of full load current...

Page 37: ...20 1 21 5 C228B 601 21 6 22 5 C250B 601 22 6 23 9 C273B 601 24 0 26 3 C303B 601 26 4 27 0 C330B 601 Size 2 Standard and Ambient Comp Motor Full Load Amps 3 Ph 3 Heater Heater Number CR123 Maximum Fuse...

Page 38: ...70 6 F848B 2501 70 7 76 3 F914B 2751 76 4 88 7 F104C 3001 88 8 93 4 F114C 3501 93 5 105 F118C 3501 106 114 F133C 4001 115 128 F149C 4001 129 131 F161C 4001 132 135 F174C 4001 Size 5 300 15CT Standard...

Page 39: ...4 78 5 06 C630A ElectronicOverloadforCircuitBreakerandFused Controllers The tripping current is 120 of the dial setting For continuous rated motors with a service factor of 1 15 to 1 25 set the dial...

Page 40: ...4 0 CR324GXN 400 600 51 65 to 129 9 CR324GXP 51 130 to 270 CR324GXQ 62 130 to 259 9 CR324HXS 600 Class L 1200 1 300 15 CT s 2 800 5 CT s IECStyleOverloadRelays C2000ContactorCLNCJTypeRTOverloadRelayfo...

Page 41: ...r Cat No FLA Range Lug Wire Size Torque in lbs Class 10 Class 20 LAR08AJ RTN2B NA 15 1 19 10 3 AWG 50 LAR10AJ RTN2C NA 19 1 25 10 3 AWG 50 RTN2D RT22D 25 1 32 10 3 AWG 50 RTN2E RT22E 32 1 43 10 3 AWG...

Page 42: ...Evolution Series E9000 User Manual 41 Notes...

Page 43: ...42 Evolution Series E9000 User Manual Notes...

Page 44: ...eneral Electric Company 2017 General Electric Company Information provided is subject to change without notice All values are design or typical values when measured under laboratory conditions DEH 404...

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