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GE Baker Hughes oxy.IQ, User Manual

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GE Baker Hughes oxy.IQ User Manual Download Page 81

Index

71

oxy.IQ User’s Manual

RoHS Compliance

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  vi

S

Safety

Auxiliary Equipment

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  iv

General Issues

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  iv

Personal Equipment

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

Sample System

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 7

Sensor Manifold

Mounting

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

O-Ring

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Service Menu

Diagnostics Option

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Entering

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Menu Map

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Passcode

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Services

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  iii

Span Gas Calibration

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Specifications

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Support

Customer Support Centers

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

T

Terms and Conditions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  iii

Trimming

Analog Output

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Output, High (20 mA)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Output, Low (4 mA)

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Typographical Conventions

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  iii

W

Warranty

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  iii

WEEE Compliance

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  vi

Weight

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Wiring the oxy.IQ

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Summary of Contents for Baker Hughes oxy.IQ

Page 1: ...Oxygen 910 296 Rev E July 2018 bhge com oxy IQ Panametrics Oxygen Analyzer User s Manual ...

Page 2: ......

Page 3: ...ein or discontinue the product described at any time without notice or obligation Contact your BHGE representative for the most current information The Baker Hughes logo is a trade mark of Baker Hughes a GE company The GE Monogram is a trademark of the General Electric Company oxy IQ Panametrics Oxygen Analyzer User s Manual 910 296 Rev E July 2018 ...

Page 4: ...ii oxy IQ User s Manual no content intended for this page ...

Page 5: ...for more details Terms and Conditions GE s sales Terms and Conditions for your recent purchase of a GE product including the applicable product Warranty can be found on our website at the following link www gemeasurement com sales terms and conditions Typographical Conventions Note These paragraphs provide information that provides a deeper understanding of the situation but is not essential to th...

Page 6: ...nstallation Attention European Customers To meet CE Marking requirements for all units intended for use in the EU all electrical cables must be installed as described in this manual WARNING Auxiliary equipment may have both manual and automatic modes of operation As equipment can move suddenly and without warning do not enter the work cell of this equipment during automatic operation and do not en...

Page 7: ...auxiliary equipment Personal Safety Equipment Make sure that operators and maintenance personnel have all safety equipment applicable to the auxiliary equipment Examples include safety glasses protective headgear safety shoes etc Unauthorized Operation Make sure that unauthorized personnel cannot gain access to the operation of the equipment ...

Page 8: ...n of those substances in our environment and to diminish the pressure on the natural resources we encourage you to use the appropriate take back systems Those systems will reuse or recycle most of the materials of your end life equipment in a sound way The crossed out wheeled bin symbol invites you to use those systems If you need more information on the collection reuse and recycling systems plea...

Page 9: ...oxy IQ 5 2 2 Wiring the oxy IQ 8 2 2 1 Longer Cable Lengths 9 2 3 Installing an Oxygen Sensor 10 Chapter 3 Initial Setup Operation 3 1 The oxy IQ Display and Keypad 13 3 2 The oxy IQ Menu Map 14 3 3 Adjusting and Calibrating the oxy IQ 14 3 3 1 Selecting the Output Range 15 3 3 2 Trimming the Analog Output 16 3 3 3 Air Calibration 17 3 3 4 Span Gas Calibration 19 Chapter 4 User Programming 4 1 Int...

Page 10: ...ntrinsically Safe IS Installation 31 6 2 Non Incendive Div 2 and General Purpose Installation 31 6 3 All Installations 32 6 4 Product Label 35 Appendix A Outline and Installation Drawings 37 Appendix B Menu Maps 45 Appendix C Order String 49 Appendix D Certifications 51 D 1 ATEX EU Type Examination Certificate 52 D 2 ATEX IECEx MAM Ex Certificate 56 D 3 Canadian Certificate of Compliance 58 D 4 FM...

Page 11: ...o wire loop powered transmitter with a linearized 4 to 20 mA output It measures oxygen content in ten ppm ranges 10 20 50 100 200 500 1000 2000 5000 and 10000 ppm and eight percentage ranges 1 2 5 10 21 25 50 and 100 All ranges are user selectable This compact transmitter uses proven sensor technology to accurately measure oxygen content in a variety of gases even in hazardous classified locations...

Page 12: ...ational IECEx IS requirements The standard oxy IQ is certified to USA Canadian EU ATEX and International IECEx Div2 Zone 2 Non Incendive requirements 1 3 Applications Some typical applications for the oxy IQ Panametrics oxygen transmitter include the following Glove box purge and leak detection Natural gas Semiconductor wafer machines Coating process machines Membrane air separators Inert welding ...

Page 13: ...rom air at low ppm levels takes just a few minutes Because the cell is self contained minimal maintenance is required There is no electrolyte to change and no electrodes to clean The oxy IQ offers the following features Two wire loop powered 4 to 20 mA transmitter Display with keypad Intrinsically safe option Proven galvanic fuel cell O2 sensor technology User selectable ranges for ppm and percent...

Page 14: ...e 1 Oxygen Sensor Interference Gases Gas OX 1 5 ppm OX 2 ppm OX 3 OX 4 Cont Cont Cont Int 1 Cont Int H2S 5 ppm 10 ppm 0 0005 0 01 0 001 0 1 SO3 10 ppm 10 ppm 0 01 0 1 0 01 0 1 SO2 10 ppm 3 0 01 0 1 3 3 HCl 1000 ppm 3 0 1 1 0 3 3 HCN 1000 ppm 3 0 1 1 0 3 3 CO2 1000 ppm 3 0 1 20 3 3 NO2 2 2 2 2 2 2 Cl2 2 2 2 2 2 2 Cont Continuous Int Intermittent 1 Recommended maximum exposure 30 minutes followed by...

Page 15: ...t page Figure 2 Outline and Dimensions ref dwg 712 1840 Note To avoid collecting condensate that may damage the oxygen sensor mount the oxy IQ in an upright position with the sensor manifold below the electronics module CONNECTOR 1 58 40 3 2 05 52 1 B C 2 75 69 8 4 10 104 2 1 33 33 9 A 0 32 8 25 1 03 26 27 0 53 13 57 1 00 25 40 2X 1 8 27NPT 2B 27 6 9 2X 8 32 UNC 2B 51 12 9 MAX Ø1 75 44 3 Note All ...

Page 16: ...n sensor see Figure 3 below from the shipping container Keep the shipping container and packaging material for possible future use IMPORTANT DO NOT open the oxygen sensor package until you are ready to install the sensor Figure 3 Packaged Oxygen Sensor 2 Remove the sensor manifold by unscrewing it from the blue knurled nut on the sensor base at the bottom of the electronics module ...

Page 17: ...ntain the oxy IQ pressure below these limits and that the oxy IQ outlet is vented to atmosphere during operation and calibration 3 Using PTFE tape as a sealant connect the sample gas inlet and outlet to the 1 8 NPT ports on the sensor manifold see Figure 4 below Either port may be used as the inlet or the outlet as the direction of flow does not matter Figure 4 Sensor Manifold Installation Sample ...

Page 18: ...NT Do not rotate the cable connector during installation it is not threaded and do not hold the connector by its bottom section while pushing it down into place IMPORTANT To remove the cable grasp the bottom section of the connector the part with the white arrow and pull it straight up until the cable comes loose DO NOT twist the connector either by hand or with any tool during removal WARNING For...

Page 19: ...mply pull straight up on the lower section of the cable connector as close to the oxy IQ body as possible Do not pull on the cable or the upper portion of the cable connector and do not try to unscrew the cable connector 2 2 1 Longer Cable Lengths GE offers cables in 2 m and 10 m standard lengths Longer cable lengths may be used with the oxy IQ but these are not available from GE If you require a ...

Page 20: ... Figure 6 below and complete the following steps Figure 6 Oxygen Sensor Installation 1 Disconnect the power from the oxy IQ 2 Loosen the blue knurled nut and remove the oxy IQ electronics module from the sensor manifold If a previous oxygen sensor is already in place remove and discard it Oxygen Sensor Ring Knurled Nut Sensor Base Sensor Manifold ...

Page 21: ... install the sensor in the oxy IQ 6 Orient the sensor so that its gold plated electrodes are facing the spring loaded contact pins in the sensor base see Figure 6 on page 10 Firmly press the oxygen sensor into the sensor base at the bottom of the oxy IQ electronics module 7 Perform an air calibration on the new oxygen sensor at this time On the 0 25 oxygen scale a properly calibrated oxygen sensor...

Page 22: ...n sensor adjusts to the reduced oxygen level During this time reset the range as required 10 For improved accuracy in the ppm oxygen ranges a span gas calibration should now be performed see Span Gas Calibration on page 19 IMPORTANT Sensor life is dependent on the application High oxygen concentrations and contaminants such as acidic gases will shorten the sensor life ...

Page 23: ...s Display Data measurements and the programming menus and options are shown on the LCD display screen Enter While in measurement mode press this key to enter the Main Menu While in the Main Menu press this key to save an entry and advance to the next screen Cancel While in the Main Menu press this key to cancel an entry and to return to the previous screen and Keys In the Main Menu use these keys ...

Page 24: ...t any time To leave the Main Menu and return to measurement mode press the Cancel key Note Depending on how deep you are in the menu structure it may be necessary to press the Cancel key more than once to return all the way back to measurement mode 3 3 Adjusting and Calibrating the oxy IQ Upon startup the following five step adjustment and calibration procedure must be performed on the oxy IQ 1 Se...

Page 25: ... the Enter key to enter the Output menu 3 Press the Enter key to select the Range menu option 4 Use the and keys to scroll through the available options as listed in Table 2 below 5 After selecting the desired output range press the Enter key to save the selection Then press the Cancel key to return to the Output menu Table 2 Available Output Ranges Units Span Value O2 1 2 5 10 21 25 50 100 ppm O2...

Page 26: ...lows 1 Connect an ammeter in series with the positive oxy IQ power supply lead to monitor the analog output current 2 Press the Enter key to enter the Main Menu 3 Press the key twice and then press the Enter key to enter the Output menu 4 Press the key and then press the Enter key to enter the Trim menu 3 3 2b Trimming the Analog Output Low 4 mA End 1 Press the Enter key to enter the 4 mA Trim men...

Page 27: ...he Cancel key twice to return to the Main Menu 3 3 3 Air Calibration An air calibration is always recommended upon installation of a new oxygen sensor However because of the non linearity of the oxygen sensor a span gas calibration see the next section can also be performed to ensure a faster and more accurate calibration for the ppm ranges To perform an air calibration complete the following step...

Page 28: ...the calibration data will be shown At that time press the Enter key to save the calibration data and return to measurement mode Note A second calibration of the new sensor should be performed within 1 2 days of the first calibration 3 3 3b Recalibrating an Existing Sensor For an existing sensor continue the air calibration procedure as follows 1 Press the Enter key to select the NO menu option 2 A...

Page 29: ...he span gas contains 80 ppm oxygen and the 0 100 ppm range is being calibrated the analog output should equal 4 16 x 80 100 16 8 mA 2 If you have not done so already start the flow of span gas to the sensor and allow both the 4 20 mA output reading and the display reading to stabilize 3 After the reading has stabilized press the Enter key to enter the Main Menu 4 Press the Enter key to enter the C...

Page 30: ...Chapter 3 Initial Setup Operation 20 oxy IQ User s Manual no content intended for this page ...

Page 31: ...he user which can be accessed without the use of a passcode These menu options are found in the following Main Menu submenus Calibration Menu Display Menu Output Menu While programming these menus refer to the menu map in Figure 16 on page 46 Note The menu options for initial setup are described in Chapter 3 Initial Setup Operation and are only referenced in this chapter 4 2 The Calibration Menu P...

Page 32: ...enu 2 Press the Enter key to enter the Calibration menu 3 Press the key three times and then press the Enter key to enter the Sensor Life menu 4 The number of days your sensor has been in use is displayed When you have finished reading the information press the Enter key to return to the Calibration menu 5 Press the Cancel key twice to return to measurement mode ...

Page 33: ...lay complete the following steps 1 Press the Enter key to enter the Main Menu 2 Press the key once and then press the Enter key to enter the Display menu 3 Press the Enter key to enter the O2 menu 4 Use the and keys to select the desired O2 range to be displayed ppm only only Auto Select automatically displays the appropriate range 5 Press the Enter key to confirm your choice and return to measure...

Page 34: ...eys to select the desired option On the O2 range is displayed at the bottom of the screen Off the O2 range is not displayed at the bottom of the screen 5 Press the Enter key to confirm your choice and return to measurement mode 4 3 3 Adjust the Contrast To adjust the display contrast complete the following steps 1 Press the Enter key to enter the Main Menu 2 Press the key twice and then press the ...

Page 35: ...See Trimming the Analog Output on page 16 4 4 3 Error Type To select the process conditions that will activate an on screen warning and send an alarm to the analog output device complete the following steps 1 Press the Enter key to enter the Main Menu 2 Press the key twice and then press the Enter key to enter the Output menu 3 Press the key twice and then press the Enter key to enter the Error Ty...

Page 36: ...s you wish Note Only the first four options are displayed on the screen upon entering this menu When you scroll down to the fourth option Low Temp a down arrow to the right of this option indicates that an additional screen of options is available High O2 Low O2 programmable High Temp Low Temp programmable Temp Comp listed on second screen of options Note Pressing the Enter key on an error type th...

Page 37: ...cted option to indicate that it is activated The following options are available and you may activate only one option at a time Note Only the first four options are displayed on the screen upon entering this menu When you scroll down to the fourth option NAMUR a down arrow to the right of this option indicates that an additional screen of options is available None no error output is generated Low ...

Page 38: ...Chapter 4 User Programming 28 oxy IQ User s Manual no content intended for this page ...

Page 39: ...and keys to increment or decrement the displayed value default 5000 to enter the service passcode and then press the Enter key to access the Service menu Note When entering the passcode press and release an arrow key to change the value one digit at a time or press and hold an arrow key to change the value at an accelerating rate 4 Proceed to the appropriate section for the desired menu option CAU...

Page 40: ...ers O2 A Output mA Output When you have finished reading the information press the Enter key to move to Page 2 of the Diagnostics menu or press the Cancel key to exit the Diagnostics menu 4 Page 2 of the Diagnostics option displays the current values for the following parameters Temp C Temp Res Gain OX n currently installed sensor type n 1 2 3 or 4 When you have finished reading the information pr...

Page 41: ... 2 m length or p n 704 1317 10 10 m length blue jacketed twisted pair with connector 26 AWG conductors with connector Output Total load must equal 250 5 when using a zener barrier 6 2 Non Incendive Div 2 and General Purpose Installation No zener barrier or galvanic isolator is used Power Requirements 9 to 28 VDC loop powered 0 7 W max Cable p n 704 1317 02 2 m length or p n 704 1317 10 10 m length...

Page 42: ...PPM sensors 0 to 10 ppmv O2 OX 1 or OX 2 only 0 to 20 ppmv O2 OX 1 or OX 2 only 0 to 50 ppmv O2 OX 1 or OX 2 only 0 to 100 ppmv O2 0 to 200 ppmv O2 0 to 500 ppmv O2 0 to 1000 ppmv O2 0 to 2000 ppmv O2 0 to 5000 ppmv O2 0 to 10 000 ppmv O2 Percent sensors 0 to 1 O2 0 to 2 O2 0 to 5 O2 0 to 10 O2 0 to 25 O2 0 to 50 O2 Accuracy 1 of range at calibration point 2 of range at the calibration point for t...

Page 43: ...X 4 O2 Sensor Operating Temperature 32 F to 113 F 0 C to 45 C Sample Pressure Vented to atmosphere during operation and calibration Atmospheric Pressure Effect 0 13 of reading per mmHg directly proportional to absolute pressure Note During calibration pressure and flow must be kept constant Process Connections 1 8 NPT F inlet and outlet Dimensions 4 10 x 2 75 x 2 05 in 104 1 x 69 9 x 52 1 mm Weigh...

Page 44: ...lator USA Canada IS for Class I Div 1 Groups A B C D T4 IS for Class I Zone 0 AEx ia IIC T4 Tamb 20 to 60 C EU ATEX II 1 G ia IIC Ga IECEx Ex ia IIC T4 Tamb 20 to 60 C Intrinsically safe package for non incendive Div 2 application without use of zener barrier or galvanic isolator USA Canada Class I Div 2 Groups A B C D T4 ATEX IECEx Ex na IIC T4 European Compliance See the EU Declaration of Confor...

Page 45: ...Chapter 6 Specifications oxy IQ User s Manual 35 6 4 Product Label A typical product label is shown in Figure 8 below Figure 8 oxy IQ Label IS Package Option II 1 G ...

Page 46: ...Chapter 6 Specifications 36 oxy IQ User s Manual no content intended for this page ...

Page 47: ...IQ drawings Outline Installation ref dwg 712 1840 on page 38 Cable Standard ref dwg 704 1317 SH 1 of 2 on page 39 Cable Standard ref dwg 704 1317 SH 2 of 2 on page 40 Cable IS ref dwg 704 1318 SH 1 of 2 on page 41 Cable IS ref dwg 704 1318 SH 2 of 2 on page 42 Wiring Options ref dwgs 702 285 702 286 on page 43 Schematic Diagram ref dwg 752 347 on page 44 ...

Page 48: ...lation ref dwg 712 1840 CONNECTOR 1 58 40 3 2 05 52 1 B C 2 75 69 8 4 10 104 2 1 33 33 9 A 0 32 8 25 1 03 26 27 0 53 13 57 1 00 25 40 2X 1 8 27NPT 2B 27 6 9 2X 8 32 UNC 2B 51 12 9 MAX Ø1 75 44 3 NOTES 1 WEIGHT 1 35 lb 612 3 g 2 COLOR METALLIC 3 DIMENSIONS inches mm A Ø 03 76 Ø 03 76 B C A B C ...

Page 49: ...PECIFICATION RATED CURRENT 2 0 A RATED VOLTAGE 24 VDC OPERATING TEMPERATURE RANGE 25 C TO 85 C PROTECTION CLASS MEETS NEMA TYPE 1 3 4 6P AND IEC IP67 RETENTION 6 75 lbs MIN PERPENDICULAR NORMAL 5 CABLE ASSEMBLY SHALL BE TESTED 100 FOR CONTINUITY AND SHORTS HIROSE SOLDER BACK SHELL TIGHTENING FIXTURE SHOWN ON SHEET 2 6 INSPECTION REQUIREMENTS ALL CTQs 1 11 IDENTIFIED NOTES ARE TO BE REPORTED ON THE...

Page 50: ... CABLE TO DESIRED LENGTH ACCORDING TO LENGTH TABLE SHOWN 2 CUT PRIMARIES DRAIN EXCLUDING BROWN BLUE BACK TO JACKET AS SHOWN 3 STRIP TIN WIRES USING LEAD FREE SODER AT END B BLUE BROWN TO A LENGTH OF 250 AS SHOWN 4 STRIP TIN WIRES USING LEAD FREE SOLDER AT END A 4 PRIMARIES DRAIN TO A LENGTH OF 100 AS SHOWN TINNED WIRE CONDUCTORS NOT TO EXCEED 020 5 INSERT INSULATOR BODY OVER THE SOLDER TERMINATION...

Page 51: ... RATED CURRENT 2 0 A RATED VOLTAGE 24 VDC OPERATING TEMPERATURE RANGE 25 C TO 85 C PROTECTION CLASS MEETS NEMA TYPE 1 3 4 6P AND IEC IP67 RETENTION 6 75 lbs MIN PERPENDICULAR NORMAL 5 CABLE ASSEMBLY SHALL BE TESTED 100 FOR CONTINUITY AND SHORTS HIROSE SOLDER BACK SHELL TIGHTENING FIXTURE SHOWN ON SHEET 2 6 INSPECTION REQUIREMENTS ALL CTQs 1 11 IDENTIFIED NOTES ARE TO BE REPORTED ON THE FAI MEET AQ...

Page 52: ...NOTES 1 CUT CABLE TO DESIRED LENGTH ACCORDING TO LENGTH TABLE SHOWN 2 CUT PRIMARIES DRAIN EXCLUDING BROWN BLUE BACK TO JACKET AS SHOWN 3 STRIP TIN WIRES USING LEAD FREE SODER AT END B BLUE BROWN TO A LENGTH OF 250 AS SHOWN 4 STRIP TIN WIRES USING LEAD FREE SOLDER AT END A 4 PRIMARIES DRAIN TO A LENGTH OF 100 AS SHOWN TINNED WIRE CONDUCTORS NOT TO EXCEED 020 5 INSERT INSULATOR BODY OVER THE SOLDER ...

Page 53: ...itter 704 1317 xx Black Jacket Class 1 Div 2 Enclosure Hazardous Location Non Hazardous Location BLUE BROWN BROWN 24V 24V RETURN POWER SUPPLY 4 20MA ANALOG INPUT DEVICE oxy IQ Transmitter 704 1317 xx Black Jacket BLUE BROWN BROWN 4 20MA ANALOG INPUT DEVICE 24V 24V RETURN POWER SUPPLY Non Hazardous Location Hazardous Location Non Hazardous Location oxy IQ Transmitter IS Cable 704 1318 xx Blue Jacke...

Page 54: ...TECTION METHODS CLASS 1 DIVISION 1 GROUP ABCD T4 Tamb 20 C to 60 C 3 ZENER BARRIER OR GALVANICALLY ISOLATED FM APPROVED US OR CANADIAN CERTIFIED FOR CANADA ASSOCIATED APPARATUS INSTALLED IN ACCORDANCE WITH THE MANUFACTURER S INSTRUCTIONS 4 THE CONTROL ROOM EQUIPMENT CONNECTED TO ASSOCIATED APPARATUS MUST NOT GENERATE MORE THAN 250 Vrms OR VDC OR THE MARKED Um ON THE ASSOCIATED APPARATUS WHICHEVER ...

Page 55: ...endix B Menu Maps oxy IQ User s Manual 45 Appendix B Menu Maps This appendix includes the oxy IQ User Menu Maps please note the Service Menu Map is available to qualified BHGE field service personnel only ...

Page 56: ...ce Range Span Value Trim Error Type High O2 Low O2 High Temp Low Temp O2 ppm only only Display Range Contrast Enter Value Air Span Gas Sensor Life Use Days Flow Span Gas None Error Output Service Passcode Required Calibration No Yes Auto Select On Off Low High Value 4 mA Trim 20 mA Trim Temp Comp NAMUR ...

Page 57: ... User s Manual 47 Figure 17 Service Menu Map Main Menu Display Output Service Diagnostics Temp C Temp Res Gain Output Calibration O2 uA Output mA See User s Menu Map no passcode required Sensor Type OX 1 OX 2 OX 3 OX 4 OX n n 1 4 ...

Page 58: ...Appendix B Menu Maps 48 oxy IQ User s Manual no content intended for this page ...

Page 59: ...sensor 5 Standard ppm 0 to 100 200 500 and 1000 ppm C Package 1 Standard Package 3 Intrinsically safe US CAN Class 1 Div 1 or Non incendive US CAN Class 1 Div 2 4 Ex flameproof D Cable Length 0 No cable 1 2 meter cable 2 10 meter cable E Zener Barrier 0 None 1 Zener barrier 2 Galvanic isolator Note For Class 1 Div 1 either zener barrier or galvanic isolator must be selected For Class 1 Div 2 no ba...

Page 60: ...Appendix C Order String 50 oxy IQ User s Manual no content intended for this page ...

Page 61: ... following oxy IQ certifications are included in this appendix ATEX EU Type Examination Certificate on page 52 ATEX IECEx MAM Ex Certificate on page 56 Canadian Certificate of Compliance on page 58 FM Certificate of Compliance on page 61 IECEx Certificate of Conformity on page 64 ...

Page 62: ... 2014 34 EU of 26 February 2014 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment intended for use in potentially explosive atmospheres given in Annex II to the Directive The examination and test results are recorded in confidential report number 3047174 dated 23rd February 2015 9 Compliance...

Page 63: ...t by 2 75 in width and 2 05 in depth oxy IQ a3b c0 Oxygen Transmitter a Sensor 0 1 2 3 4 or 5 b Cable Length 0 1 or 2 c Barrier 0 1 or 2 Operation Temperature Ranges The ambient operating temperature range of the Model oxy IQ Transmitter is 20 C to 60 C The Transmitter is specified for use in normal atmospheric conditions Intrinsically Safe Energy Limitation Parameters Ui 28V Ii 150mA Pi 1 05W Ci ...

Page 64: ...pprovals com www fmapprovals com F ATEX 020 Apr 16 Page 3 of 3 18 Certificate History Details of the supplements to this certificate are described below Date Description 24th February 2015 Original Issue 28th January 2016 Supplement 1 Report Reference RR203799 dated 26th January 2016 Description of the Change 1 Minor changes and documentation updates 2 New Manufacturing Location 15th June 2017 Sup...

Page 65: ...ing Inc 1000000179 Class No 3610 Original Project I D 3047174 Certificate I D FM14ATEX0032X Drawing No Revision Level Drawing Title Last Report Electronic Drawing 714 1344 C Oxy IQ Safety Manual RR209822 Yes pdf 752 341 C MAIN PCB RR209822 Yes pdf 752 347 B Schematic Diagram System Diagram oxy IQ FM Controlled Document RR209822 Yes pdf ...

Page 66: ...Appendix D Certifications 56 oxy IQ User s Manual D 2 ATEX IECEx MAM Ex Certificate ...

Page 67: ...Appendix D Certifications oxy IQ User s Manual 57 D 2 ATEX IECEx MAM Ex Certificate cont ...

Page 68: ...described has been found to comply with the following Approval standards and other documents CAN CSA E60079 0 2011 CAN CSA E60079 11 2014 CAN CSA C22 2 No 61010 1 2004 8 If the sign X is placed after the certificate number it indicates that the equipment is subject to specific conditions of use specified in the schedule to this certificate 9 This certificate relates to the design examination and t...

Page 69: ... contained on one printed circuit board The circuit board is located inside of a metallic housing An oxygen cell holder is connected to the circuit board by way of pins The base of the oxygen cell holder contains a threaded joint for replacement of the oxygen cell The housing contains a polymeric window display The polymeric window is approximately 1 by The housing including the sensor assembly is...

Page 70: ... 4300 F 1 1 781 762 9375 E mail information fmapprovals com www fmapprovals com F 348 Mar 16 Page 3 of 3 15 Schedule Drawings A copy of the technical documentation has been kept by FM Approvals 16 Certificate History Details of the supplements to this certificate are described below Date Description 23rd February 2015 Original Issue 13th June 2017 Supplement 1 Report Reference RR209822 Dated 13th ...

Page 71: ...pproval standards and other documents FM Class 3600 2011 FM Class 3610 2010 FM Class 3810 2005 ANSI ISA 60079 0 2013 ANSI UL 60079 11 2013 ANSI ISA 61010 1 2004 8 If the sign X is placed after the certificate number it indicates that the equipment is subject to specific conditions of use specified in the schedule to this certificate 9 This certificate relates to the design examination and testing ...

Page 72: ...ained on one printed circuit board The circuit board is located inside of a metallic housing An oxygen cell holder is connected to the circuit board by way of pins The base of the oxygen cell holder contains a threaded joint for replacement of the oxygen cell The housing contains a polymeric window display The polymeric window is approximately 1 by The housing including the sensor assembly is appr...

Page 73: ...F 1 1 781 762 9375 E mail information fmapprovals com www fmapprovals com F 347 Mar 16 Page 3 of 3 15 Schedule Drawings A copy of the technical documentation has been kept by FM Approvals 16 Certificate History Details of the supplements to this certificate are described below Date Description 23rd February 2015 Original Issue 13th June 2017 Supplement 1 Report Reference RR209822 Dated 13th June 2...

Page 74: ...Appendix D Certifications 64 oxy IQ User s Manual D 5 IECEx Certificate of Conformity ...

Page 75: ...Appendix D Certifications oxy IQ User s Manual 65 D 5 IECEx Certificate of Conformity cont ...

Page 76: ...Appendix D Certifications 66 oxy IQ User s Manual D 5 IECEx Certificate of Conformity cont ...

Page 77: ...Appendix D Certifications oxy IQ User s Manual 67 D 5 IECEx Certificate of Conformity cont ...

Page 78: ...Longer 9 Calculating Analog Output 19 Calibration Air 17 Existing Oxygen Sensor 18 Menu 21 New Oxygen Sensor 18 oxy IQ 14 Span Gas 19 Certifications 51 Contrast Adjusting Display 24 D Diagnostics Menu 30 Dimensions 33 Display Contrast Adjusting 24 Location 13 Menu 21 23 O2 Parameter Selecting 23 Range Setting 24 Document Number i Drawings Outline Installation 37 ...

Page 79: ...37 Mounting the oxy IQ 5 Oxygen Sensor 10 Sensor Manifold 6 Wiring 8 Interference Gases 4 Intrinsically Safe 2 K Keypad Buttons 13 L Label Product 35 M Main Menu Entering 14 Map 46 Menu Calibration 21 Display 21 23 Output 15 21 25 Service 14 Trim 16 User 14 21 Menu Maps 45 Main Menu Service 47 Main Menu User s 46 Mounting the Oxy IQ 5 ...

Page 80: ...imming 16 Menu 15 25 Range Selecting 15 Trimming 16 oxy IQ Adjusting 14 Calibrating 14 Calibration Air 17 Calibration Span Gas 19 Installing 5 Output Range Selecting 15 Oxygen Sensor Calibration Existing 18 Calibration New 18 Installation 10 Sensor Life 22 Unpacking 6 P Passcode Service Menu 29 Pressure Rating 7 Programming User 21 Publication Date i R Range Selecting 15 Setting Display 24 Registr...

Page 81: ...ng 6 O Ring 11 Service Menu Diagnostics Option 30 Entering 29 Menu Map 47 Passcode 29 Services iii Span Gas Calibration 19 Specifications 31 Support Customer Support Centers 2 T Terms and Conditions iii Trimming Analog Output 16 Output High 20 mA 17 Output Low 4 mA 16 Typographical Conventions iii W Warranty iii WEEE Compliance vi Weight 33 Wiring the oxy IQ 8 ...

Page 82: ...12 EN 60079 11 2012 IEC 60079 0 2007 IEC 60079 11 2006 IEC 60529 1992 C22 2 No 1010 1 2004 CAN CSA E60079 0 2011 CAN CSA E60079 11 2011 C22 2 60529 2005 FM Class 3600 2011 FM Class 3610 2010 FM Class 3810 2005 ANSI ISA 61010 1 2004 Ed 2 ANSI ISA 60079 0 2009 Ed 5 ANSI ISA 60079 11 2009 Ed 5 The product contains no exposed parts which produce surface temperature infrared electromagnetic ionizing or...

Page 83: ...NG Substitution of components may impair Intrinsic Safety WARNING To prevent ignition of flammable or combustible atmospheres disconnect power before servicing AVERTISSEMENT Pour éviter l inflammation d atmosphères inflammables ou combustibles débrancher l alimentation avant l entretien AVERTISSEMENT Remplacement des composants peut compromettre la sécurité intrinsèque Equipment is not intended fo...

Page 84: ...l 74 Markings Markings shall appear on the oxy IQ as shown below for the Intrinsically Safe version of the product oxy IQ GE Sensing 1100 Technology Park Drive Billerica MA 01821 Oxy IQ Safety Manual MODEL DWG NO 714 1344 REV C TITLE II 1 G Page 4 of 6 ...

Page 85: ... IQ User s Manual Connection and Wiring Diagram The following diagram is the entity parameters for the oxy IQ oxy IQ GE Sensing 1100 Technology Park Drive Billerica MA 01821 Oxy IQ Safety Manual MODEL DWG NO 714 1344 REV C TITLE Page 5 of 6 ...

Page 86: ...Q User s Manual 76 Power Requirements Nominal Operating Parameters 28VDC at 50mA oxy IQ GE Sensing 1100 Technology Park Drive Billerica MA 01821 Oxy IQ Safety Manual MODEL DWG NO 714 1344 REV C TITLE Power Connector Brown Blue Page 6 of 6 ...

Page 87: ...Addendum A oxy IQ Safety Manual 77 oxy IQ User s Manual no content intended for this page ...

Page 88: ...N 61326 1 2013 Group 1 Class A Industrial EM Environments EN 61326 2 3 2013 following the provisions of directives 2014 30 EU EMC and 2014 34 EU ATEX EU Type Examination Certificate FM14ATEX0032X FM Approvals Ltd Windsor SL4 1RS UK NoBo 1725 The product listed above and any ancillary equipment supplied with it does not bear the CE mark for directive 2014 68 EU Pressure Equipment as it falls under ...

Page 89: ... no content intended for this page ...

Page 90: ......

Page 91: ...r the most current information The Baker Hughes logo is a trade mark of Baker Hughes a GE company The GE Monogram is a trademark of the General Electric Company 910 296 Rev E Customer Support Centers U S A The Boston Center 1100 Technology Park Drive Billerica MA 01821 U S A Tel 800 833 9438 toll free 978 437 1000 E mail mstechsupport bhge com Ireland Sensing House Shannon Free Zone East Shannon C...

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