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GE ADT521PGJ Series, Technical Service Manual

The GE ADT521PGJ Series Technical Service Manual is your go-to resource for in-depth information and troubleshooting guidance. Easily downloadable and completely free, this comprehensive manual provides step-by-step instructions and detailed diagrams for servicing your GE ADT521PGJ appliance. Enhance your product knowledge today at manualshive.com.

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Table of Contents

Safety Information ..........................................................................................................................................................................2

Table of Contents .............................................................................................................................................................................3

Safety Requirements .....................................................................................................................................................................6

Nomenclature ...................................................................................................................................................................................7

Introduction .......................................................................................................................................................................................8

3URGXFW6SHFL¿FDWLRQV

 .................................................................................................................................................................8

(OHFWULFDO6SHFL¿FDWLRQV

 ..............................................................................................................................................................9

Tools Needed .....................................................................................................................................................................................9

Operation and Cycle Information ............................................................................................................................................10

Troubleshooting ...............................................................................................................................................................................13

  Flashing Lights ....................................................................................................................................................................... 13

  Will Not Start ........................................................................................................................................................................... 13

Component Locator Views .......................................................................................................................................................... 14

Tub and Structure ............................................................................................................................................................................20

  Tub Trim (some models)  .................................................................................................................................................... 20

  Toe Kick ...................................................................................................................................................................................... 20

  Junction Box and House Wiring Connection ........................................................................................................... 20

  Level Legs ................................................................................................................................................................................. 21

  Door Balance System ......................................................................................................................................................... 21

  Hinges  ....................................................................................................................................................................................... 21

  Tub Gasket ............................................................................................................................................................................... 22

  Latch System .......................................................................................................................................................................... 23

  Latch Switch Diagnosis ...................................................................................................................................................... 23

  Racks .......................................................................................................................................................................................... 24

Lower Rack .................................................................................................................................................................................25

  Silverware Baskets ............................................................................................................................................................... 26

  Door ............................................................................................................................................................................................. 26

  Inner Door Vent Cover  ....................................................................................................................................................... 28

  Front Control Console ......................................................................................................................................................... 29

  Front Control UI, Light Pipe and Buttons .................................................................................................................... 30

  Pocket Handle (Front Control Only) ............................................................................................................................... 30

Summary of Contents for ADT521PGJ Series

Page 1: ...uisville Kentucky 40225 31 9244 2015 Plastic Tub Dishwasher Technical Service Guide October 2015 GE Appliances GDF510PxJxx GDF520PxJxx ADT521PGJxx GDT535PxJxx GDT545PxJxx GDF610PxJxx GDF620HxJxx GDT625PxJxx GDT635HxJxx ...

Page 2: ...d personal injury disconnect power before servicing this product If electrical power is required for diagnosis or test purposes disconnect the power immediately after performing the necessary checks RECONNECT ALL GROUNDING DEVICES If grounding wires screws straps clips nuts or washers used to complete a path to ground are removed for service they must be returned to their original position and pro...

Page 3: ...13 Flashing Lights 13 Will Not Start 13 Component Locator Views 14 Tub and Structure 20 Tub Trim some models 20 Toe Kick 20 Junction Box and House Wiring Connection 20 Level Legs 21 Door Balance System 21 Hinges 21 Tub Gasket 22 Latch System 23 Latch Switch Diagnosis 23 Racks 24 Lower Rack 25 Silverware Baskets 26 Door 26 Inner Door Vent Cover 28 Front Control Console 29 Front Control UI Light Pip...

Page 4: ...ode 39 Electronic Controls 39 Service Mode 40 Diagnosing Electronic Control Boards 40 Main Control Diagnostics 41 On the Main Control Board CSM 42 UI Diagnostics 44 Water Level 45 Fill System 45 Diagnostics 46 Flood Switch and Thermistor 47 Thermistor 48 Fill Funnel and Hose 48 Fill Valve 49 Circulation System 50 Diagnostics 51 No Circulation 52 Filtration 53 Circulation Motor and Pump Assembly 54...

Page 5: ...tem some models 61 Upper Spray System 61 Drain System 62 Diagnostics 63 Dry System 65 Heat Element Removal 67 Tub TCO 67 9HQWLQJ LUÀRZ 67 Schematics 68 GDF520J 68 GDF610J 68 GDT535J 69 ADT521J GDF610J GDF620J GDT545J GDT625J GDT635J 70 Index 71 Dishwasher Warranty 73 ...

Page 6: ...shoes for all repairs Steel Toed Work Boot Electrically Rated Glove and Dyneema Cut Resistant Glove Keeper Dyneema Cut Resistant Glove Plano Type Safety Glasses Prescription Safety Glasses Safety Glasses must be ANSI Z87 1 2003 compliant Brazing Glasses Cut Resistant Sleeve s Step 1 Plan and Prepare Step 4 Apply LOTO device and lock Step 2 Shut down the appliance Step 5 Control discharge stored en...

Page 7: ...eady SA Silver Metallic SS Stainless ES Slate Control Appearance F Front Control T Top Control R Top Control with Recessed Handle Wash System 3 Low 5 Mid 6 Mid Bottle Wash 7 High 8 Monogram The nomenclature breaks down and explains what the letters and numbers mean in the model number Serial Number 7KH UVW WZR FKDUDFWHUV RI WKH VHULDO QXPEHU LGHQWLI WKH PRQWK DQG HDU RI PDQXIDFWXUH 7KH OHWWHU desi...

Page 8: ...d GDT535PxJxx have 2 Level Wash System Lower Spray Arm and Mid Spray Arm GDF520PxJxx ADT521PGJxx GDF610PxJxx GDT545PxJxx GDT635PxJxx have 3 Level Wash System Lower Spray Arm and Mid Spray Arm with new Upper Spray System Steam Prewash some models loosens tough soils before any cycle virtually eliminating the need for soaking or pre rinsing dishes Piranha hard food disposer 80 Recyclability 3URGXFW ...

Page 9: ...o release detergent cup 15 seconds to release rinse aid Turbidity Sensor 5 VDC to LED 10K ohms Flood Switch 13 5 VDC 42 amp 1 4 5 16 nut driver R2 Quadrex bit 15 and 20 Torx bits 2 Phillips head screw driver Two 5 32 Allen wrench s or similar size tool see the Door Removal section in this guide Adjustable wrench Two pocket type screwdrivers Pliers and needle nose pliers Volt Ohm meter AC DC and oh...

Page 10: ...ZKLFK GHSHQG RQ HLWKHU D IXOO RU SDUWLDO GUDLQ W SURYLGHV WKH circulation time in each segment but does not include dry cycles see the Dry System section in this guide Times will vary depending on turbidity response and incoming water temperature Cycle Algorithm Comparisons Segment Description Diverter Position Zonal Use Calrod Light Normal AutoSense Heavy Fixed Light Soil Heavy Soil Light Soil He...

Page 11: ...icates the approximate time in seconds of operation PW Pre Wash PR Post Rinse FR Final Rinse Cycle Option Selected Light Normal Fixed Normal Sensor Auto Heavy All Zones No Options 49 72 76 75 110 147 Heated Dry 113 136 124 123 174 211 235 Boost 140 111 134 157 181 Sani 185 155 170 202 225 Steam 104 118 137 157 180 Boost Heated Dry 204 175 198 221 245 Sani Heated Dry 249 219 234 266 289 Steam Heate...

Page 12: ...H PLQXWH RQ PLQXWH RȺ 14 DOURG RȺ RRO RZQ Normal with Temp Boost or Sani Selected 6 Calrod on 58 DOURG 3XOVH PLQXWH RQ PLQXWH RȺ Target Max Temperature Limits Cycle PW4 MW PR1 FR Rinse Light 125 135 Normal 125 140 Auto 130 140 Heavy 130 130 130 145 Heavy AH 135 135 130 145 CU NA 130 NA 135 Heated Dry Element Algorithm ...

Page 13: ... Control Diagnostics in the Electronic Controls section of this guide CSM Current Sense Module tripped Please refer to On the Main Control Board CSM in the Electronic Controls section of this guide Symptom If the dishwasher is dead no LED operation no button operation or beeping occurs Diagnosis Attempt placing the dishwasher in Consumer Error Mode Cure The CSM Current Sense Module is tripped and ...

Page 14: ...inued next page Component Locator Views Front Control Latch Switch Pocket Handle Buttons Indicator LED s Vent Front Control Console Door Panel Latch Switch Handle Buttons Vent Front Control Console Top Control ...

Page 15: ... Fill Hose Fill Cup 2ȺVHW HJ Cables Balance Toe Kick Insulation some models Springs Balance Roller Balance Toe Kick Area Side Control Box Water Valve Drain Loop Junction Box Insulation some models Toe Kick Screws Toe Kick ...

Page 16: ... 16 Back Heater Mounting Nuts Sump High Drain Loop Hose Bottom Level Leg Water Valve Fill Hose Sump High Drain Loop Hose Junction Box Main Control Box Tub TCO Heater Mountings Nuts ...

Page 17: ... 17 Sump Top Vent Caps Fine Filter Diverter Sump Ultra Fine Filter Sump Gasket Flood Switch Sump Bottom Turbidity Sensor Circulation Pump Flood Switch Latch Cam Sump Module Drain Motor Diverter ...

Page 18: ...cking Cone Upper Rack Bottle Wash Manifold Main Conduit 4 Pass Heater Lower Rack Racks Mid Conduit Mid Spray Arm Bottle Wash Hose and Cover some models Upper Rack Rollers and Brackets Bottle Wash Manifold and Jets some models Upper Rack Lower Rack Lower Rack Rollers and Carrier ...

Page 19: ... 19 Silverware Basket on Door Silverware Basket in Bottom Rack ...

Page 20: ... screw and pull out and to left to release the tab The Tub and Structure section of this guide will cover the toe kick junction box racks leveling door balance gaskets trim some models main control board door door components as well as the removing and separation of the screwless appearance door It will also cover the sump module and removal Details of the sump components will be covered in the Ci...

Page 21: ...ame Door Balance System The door balance system is comprised of springs cables rollers and hinge arm Door Springs and Cables The spring is adjustable as it attaches to the rear of the leg base assembly There are four holes in the leg Higher connection on the rear frame on the leg causes more tension on the spring The spring connects to a cable which connects to the hinge arm using a roller as a te...

Page 22: ...o the inner door 2 Start by placing the mark down and align with the tub latch Push the gasket into the track working outward to the top corners 3 Push the gasket into the track through the corners making sure the wiper portion of the gasket does not turn inward or outward causing the gasket to not have an even plane around the corners Stretching the gasket may cause the gasket to roll in our out ...

Page 23: ...witch To Replace the Door Latch Switch Assembly 1 Remove power to the dishwasher 2 Remove the dishwasher from its installed position approximately 6 to 8 inches 3 Remove two screws R2 Robertson Carpenters Bit or 2 Phillips screwdriver 4 Disconnect the wiring to the switch Latch Switch Diagnosis Diagnoses can be accomplished in Consumer Error Mode see Consumer Error Mode or with an ohm meter at the...

Page 24: ...nter of the GLVKZDVKHU DQG SXOO WKH HQG FDS RȺ WKH UDLO The rack may now be removed Tub Thrust Washer Tub Roller T20 Torx Screw Upper Rack Rollers and Brackets The upper rack roller brackets are locked into place with a clip The clip must be removed to remove the roller brackets from the rack Press in on the tab and lift the locking clip The tub rollers are attached to the tub with a screw in each...

Page 25: ...HQW WLQH FRQ JXUDWLRQV FRQVXOW WKH 2ZQHU V 0DQXDO IRU details on the lower racks The lower rack roller assemblies consist of brackets rollers and covers left or right two per side as well as rollers four per side To remove the lower rack rollers lift up on the cover shaded grey in the image below to release then pull out on the cover to unclip the center tabs 7KH UROOHUV ZLOO VOLGH RȺ WKH EUDFNHW ...

Page 26: ...or has DC voltage only and has a screwless appearance The door contains a UI User Interface Board with all tactile switches on the board Some models have a 7 segment display others have LED indicator lights The door also houses the detergent module bottom door seal and a passive venting system see the Dry System section in this guide Door Removal 1 Remove power to the dishwasher 2 Remove the toe k...

Page 27: ...through this hole gradually open door to 30 F and continue to insert the Allen wrench through ERWK WKH RȺVHW OHJ DQG KLQJH DUP XQWLO ORFNLQJ of the hinge has completed TIP 8VLQJ D WRROµ ZLWK D WLJKW W ZLOO SURGXFH WKH best results and easier door installation 8 Repeat the last step on the opposite side 9 Lift the door up approximately 3 Inches 10 Tilt the door in vertical Remove two 1 4 in hex hea...

Page 28: ...prior to beginning repair Inner Door Vent Cover The inner door vent cover must be removed to separate the top control doors and to remove the front control console from the inner door Insert two SRFNHW VW OH ÀDW EODGH VFUHZGULYHUV LQWR WKH YHQW then turn counter clockwise to remove To Separate the Door 1 Remove the door 2 Place the door on a protected surface to prevent damage the inner door facin...

Page 29: ... outer door panel engaged with the attach tabs of the inner door 4 Reinstall screws and reinstall the door Front Control Console The Front Control Console is held in place by four tabs on the pocket handle Front Control Console Removal 1 Remove the door and separate the inner and outer door panels 2 Remove the vent cover from the inner door 3 Push down on the pocket handle then lift up and away fr...

Page 30: ...in hex head screws at the top of the light pipe The Light pipe and buttons may now be removed Pocket Handle Front Control Only The pocket handle is attached to the inner door panel The front control console must be removed as previously described in Front Control Console Removal Remove six 1 4 in hex head screws The pocket handle is clipped to the plastic inner door and on the adapter of the SS in...

Page 31: ...A small screwdriver may be needed to VWDUW WKH UVW WDE 6 7KH OLJKW SLSH PD EH ÀH HG E WZLVWLQJ WR release the remaining tabs four each side 7 With the light pipe removed the UI may be lifted out of the bottom cover When replacing UI control boards the new UI RDUG PXVW EH FRQ JXUHG DV SHU LQVWUXFWLRQV included with the replacement If the personality is not set by using the 4 jumpers the buttons LED...

Page 32: ...n the console 3 Press the top and console securely together and slide the parts to engage the tabs into the slots Start from one end and work across to the other HQG VHULHV RI YH DXGLEOH FOLFNV ZLOO EH KHDUG as the cover and console snap together Outer Door Panel Outer Door Panel Components Bar Handle The Bar Handle is attached to the outer door panel The handle is an assembly with end caps pre at...

Page 33: ... the top console and side attach strips have been removed Door Gasket 1 Remove the door 2 Place the door on a protected surface to prevent damage 3 On plastic inner door models slide the gasket either direction to remove The door does not need to be separated on plastic inner doors 4 On SS Inner Door models the inner door panel has the door gasket riveted to the panel The inner door panel must be ...

Page 34: ... module or the door harness as it enters the bottom of the main control board Connector J721 pins 2 AX aqua to 4 CW brown white Board connector and pin out is found in the Electronic Control section of this guide To Diagnose GDF520P ADT521P GDT535P GDT545P GDT545H GDT610H and GDT635P DDT637P Detergent Module 1 Remove power then remove and separate the door 2 The inner panel may be set into the dis...

Page 35: ...front control models only 4 Remove the 1 4 in screw holding the strike a Phillips head screw will come with the service part for easier installation 5 SS inner door models have an adapter the screw secures to The top attach strip must be removed to access Hinge Receivers and Cross Brace some models Stainless steel inner door models have a cross brace connecting the hinge receivers This brace acts ...

Page 36: ...r spray arm turn the locking nut counter clockwise 6 5HPRYH WKH QH OWHU YHQW FDSV DQG FRDUVH OWHU turn counter clockwise to remove 7 Remove the main conduit see the Circulation System section of this guide 8 Loosen the high drain loop hose clamp 1 4 in hex head and remove the hose from the drain pump there will be a small amount of water in the sump pump and hose 9 Disconnect the turbidity sensor ...

Page 37: ...rtant to route the wire harnesses in the same locations to prevent future damage to the harness 14 Disconnect the circulation pump wiring drain SXPS ZLULQJ DQG ÀRRG VZLWFK ZLULQJ 15 The sump is now free to remove NOTE A Clamp Kit Part WD35X10382 can be used to replace any or all clamps on the sump assembly The three hoses located on the sump are not available as individual parts The circulation in...

Page 38: ...e the sump assembly wiring and components are not pinched between the sump and the tub NOTE Using rinse aid or water on the sump gasket will aid sump installation 1 5HFRQQHFW ZLULQJ WR WKH SXPSV DQG ÀRRG switch and reconnect the turbidity sensor after the sump module is back in place to prevent damage to the connector 2 OLJQ WKH ÀRRG VZLWFK DQG GLYHUWHU RQ WKH VXPS module to the main conduit Some ...

Page 39: ...y for 5 seconds On entry into the Consumer Error Mode the control reports the door status for 10 seconds All LEDs are solidly illuminated if the door is detected as closed OO V DUH ÀDVKLQJ LI WKH GRRU LV GHWHFWHG DV open After the door check the control will enter a mode to display any error codes that are currently detected by the control If any of the above LED s illuminate it indicates the faul...

Page 40: ...re located through the bottom cover to allow easy access to AC supply connector door harness and ACM or Appliance Control Module The ACM or Smart Appliance allows the appliance to communicate with the utility meter when peak rates occur and allows the appliance to respond and operate in a manner that will reduce energy usage of that appliance at high critical demand rates For more on the module an...

Page 41: ...eated Dry for 5 seconds 7X per 3 seconds Current Sense Module is tripped See the CSM section of this guide 1x per second Communications lost between control boards Check connections replace UI or MC as needed Flashing rapidly 4x per second Software error replace MC 6WHDG RȺ Dishwasher is not powered check supply voltage replace MC as needed Steady On UI personality not set communications lost betw...

Page 42: ...ripping is likely external to the board itself The board should only be replaced after all other diagnostic tests have been completed and all other potential causes have been ruled out Potential causes of current leakage to ground could be due to water leaking onto a live component a component malfunction or a fault within the wiring harness If water caused the CSM to trip the leak must be repaire...

Page 43: ...e 2 Neutral 3 Earth Ground J701 1 2 3 6 Pull down on the bottom cover at the front of control box While pulling down on the front of the bottom cover slide the cover forward to clear the back lip and junction box bracket 7 Pull cover and control forward taking care not to damage the board or the wiring 8 To remove the control board from the bottom cover remove the ground screw and release the IRXU...

Page 44: ... the CSM section of this guide 1x per second Communications lost between control boards Check connections replace UI or MC as needed Flashing rapidly 4x per second Software error replace MC 6WHDG RȺ Dishwasher is not powered check supply voltage replace MC as needed Steady On UI personality not set communications lost between UI and MC 3 Attempt to enter Consumer Error Mode If LED s light the CSM ...

Page 45: ...h past GE Dishwashers it is secured to the left base leg DVVHPEO 7KH ÀRRG VHQVRU LV ORFDWHG LQ WKH VXPS 7KH ÀRRG VZLWFK KDV DQ LQWHUQDO ÀRDW ZKLFK ZLOO RSHQ WKH OO FLUFXLW VKRXOG WKH OO OHYHO UHDFK D QHDU ÀRRG FRQGLWLRQ 7KH WKHUPLVWRU LV SDUW RI WKH ÀRRG sensor and monitors the temperature of the water in the sump Components Water Level To check for proper water level place the dishwasher in Servi...

Page 46: ... 46 Diagnostics Strip circuit ...

Page 47: ...move the lower rack 4 Remove the lower spray arm twist lock nut counterclockwise 5 5HPRYH WKH XOWUD QH OWHU YHQW FDSV ERWK are twist lock design turn counter clockwise to UHPRYH QH OWHU DQG OWHU DGDSWHU SXOO XS RQ both 6 Remove any water in the sump area 7 Remove two 1 4 in hex head screws securing WKH ÀRRU SODWH DQG ÀRRG VZLWFK 8 5HPRYH WKH ÀRRU SODWH DQG WKH ÀRRG VHQVRU 9 5HPRYH WKH KDUQHVV WR W...

Page 48: ...ee To Access Main Control Board section check resistance on connector J711 pin 6 and pin 7 Thermistor Strip Circuit Flood Switch Pins 7KHUPLVWRU 6SHFL FDWLRQV Fill Funnel and Hose The Fill Funnel is located on the left side of the dishwasher tub and can be removed by turning the OO IXQQHO FRXQWHUFORFNZLVH WZLVW ORFN GHVLJQ 7KHUH LV D JDVNHW EHWZHHQ WKH OO IXQQHO DQG WXE 7KH OO KRVH FRQQHFWV WKH ZD...

Page 49: ... the dishwasher 2 Remove the toe kick 3 Remove two 1 4 in hex head screws from the bracket to the leg assembly 4 6OLGH WKH EUDFNHW RȺ RI WKH OHJ 5 Remove the wire harness 6 5HPRYH WKH OO KRVH E XVLQJ SOLHUV WR UHPRYH tension on the spring clamp Spring Clamp ...

Page 50: ... section Some models have a wash zone feature which allows the consumer WKH ÀH LELOLW RI ZDVKLQJ LQ WKH ORZHU RU XSSHU UDFNV RQO 8VLQJ WKLV IHDWXUH ZLOO VKRUWHQ WKH F FOH WLPH E 30 LOWUDWLRQ KDV EHHQ JUHDWO LPSURYHG WR DOORZ FOHDQ OWHUHG ZDWHU WR FLUFXODWH GXULQJ ZDVK 7KH QH OWHU is consumer removable and cleanable The 4 pass Calrod heater allows for better heating of water see Dry System section ...

Page 51: ... ZD V WR FRPPXQLFDWH results and progress 2 Remove the bottom rack for an unobstructed view of the lower spray arm 3 Enter Consumer Error Mode 4 Enter Service Mode 5 Open the dishwasher door all the way to 90 degrees 6 Place the WX05X20002 Clear Door into the tub opening starting at the bottom 7 WARNING To prevent any damage do not close the dishwasher door when clear door is in use 8 The clear do...

Page 52: ... open while testing for no circulation pump operation the main control and circulation pump must be replaced If 120 VAC is not volts at MC J703 2 to J703 3 check the fuse at the points shown in the below illustration If an open circuit is seen replace the main control and circulation pump Circulation Fuse Test Points ...

Page 53: ...needed Vent Caps are twist lock counter clockwise to remove clockwise to secure The Coarse Filter is located on the sump assembly and should be cleaned each year or as needed for RSWLPXP SHUIRUPDQFH 7R UHPRYH WKH FRDUVH OWHU UHPRYH WKH QH OWHU DQG WKH 9HQW DSV DW WKH UHDU RI WKH OWHU DQG OLIW XS RQ WKH OWHU DWHU ÀRZV WKURXJK ERWK QH DQG XOWUD QH OWHUV Q DLU XQGHU WKH QH OWHU ZLOO HVFDSH WKURXJK WK...

Page 54: ...and discard the one time use clamps WARNING GE Factory Service Technicians are REQUIRED to follow Lockout Tagout LOTO 6 Step Process prior to beginning repair Diverter The Diverter is the key component which allows low water use by alternating water to the lower spray arm or mid spray arm bottle wash some models and upper spray system some models It is important to note the Bypass in the rear port...

Page 55: ...ar conduit forces the check ball to the lower spray port The wash pump cycles on and the check ball seals due to the water lower wash arm Water ÀRZV WR WKH PLG VSUD DUP DQG XSSHU VSUD HU 7KH ZDVK SXPS F FOHV RȺ IRU HLJKW VHFRQGV 7KH water pressure in the spray arms equalizes and the check ball is in the bottom or home position When the wash pump starts the check ball again seals the rear port or u...

Page 56: ...n the diverter inlet hose to the circulation pump Slide the diverter and hose from the circulation pump 7 Remove and discard the one time clamp Clamp Removal Tip Use a small screwdriver inserted into the ear of the clamp and move the handle back and forth to loosen the clamp The clamp can be removed and discarded when the component is removed The Clamp Kit Part WD35X10382 has all six clamps locate...

Page 57: ...arameters to a maximum cycle length and the turbidity response will shorten the overall cycle length if soil level is below the F FOH SUHVHW VSHFL FDWLRQV PHDVXULQJ VHYHUDO times during a cycle to monitor soil levels energy can be saved by removing unneeded rinses thus shortening the overall cycle time If the turbidity sensor fails open or shorted the FRQWURO ZLOO GHIDXOW WR WKH PD LPXP OOV DQG ci...

Page 58: ... 58 Conduits and Spray Arms Main Conduit Upper Sprayer Mid Docking Cone Heater Clip Diverter Lower Spray Arm Mid Spray Arm Mid Conduit Bottle Wash Clips Bottle Wash Manifold Hose Cover Bottle Wash Hose ...

Page 59: ...ter 5 LVHQJDJH WKH KHDWHU FOLS DQG ÀH WKH PDLQ conduit to complete the removal NOTE Using rinse aid or water on the main conduit seal in the diverter will aid main conduit installation Spray Arms Lower and Mid Spray Arms are twist lock design and are the similar size and shape The lower spray arm has heat shields on the bottom and is attached to the diverter It is possible to reverse the spray arm...

Page 60: ...sign To remove turn the nut counter clockwise Only the lower spray arm has heat shields Middle Spray Arm The Mid Spray Arm provides an upward directed spray pattern to the upper rack To remove the mid spray arm turn the nut clockwise looking down through the upper rack Middle Conduit The Mid level Conduit supplies water from the main conduit to the mid spray arm and bottle wash feature some models...

Page 61: ... upper spray arm and bottle wash jets are cycled a longer time and 23 minutes is added to most cycles when selected Illustrations for the bottle wash system and removal may be found in the Upper Rack section of this guide Upper Spray System The upper sprayer provides a gentle shower down to the top rack The spray bracket is attached to the main conduit by means of tabs To remove the upper spray sy...

Page 62: ...s is 27 ohms RU UDLQ ZDWHU ZLOO EDFN ÀXVK WKH QH OWHU WKURXJK WKH FRDUVH OWHU DOORZLQJ IRRG SDUWLFOHV WR VHWWOH WKURXJK WKH ÀRRU SODWH DQG LQWR WKH GUDLQ pump It is normal for the drain pump to start and stop several times during each drain cycle this is normal To ensure proper drain the drain pump will pause several times in each drain cycle This is done to protect against air locks and allow for...

Page 63: ... 63 Diagnostics Drain Pump Strip Circuit ...

Page 64: ...ion of this guide 4 To remove the harness connector press in on the tab then pull to remove the connector 5 Loosen or remove the Drain Pump Hanger 6 Loosen the hose clamp and discard remove or replace the drain pump Mounting Screw Gromet Bracket Drain Pump Clamp 7 Use a new clamp when reinstalling When reassembling position the hose properly onto the locating feature on the sump ...

Page 65: ...h boost options selected Boost wash options will change the time needed due to hotter temperatures in rinse for options and cycle selected The below table represents a normal cycle with heated dry option only selected 6SHFL FDWLRQV The Calrod Heating element is rated at 120 VAC 27 ohms 6 5 amp Dry System Heat Element Heater Supports Heater Clip on Main Conduit Gasket Nut Ground Bracket Cross Brace...

Page 66: ...REQUIRED to follow Lockout Tagout LOTO 6 Step Process prior to beginning repair Heating Element Dual wattage occurs due to the heat level in the element raising the resistance of the internal element As water quenches the heat on the case resistance lowers and wattage rises ...

Page 67: ...he second method requires the dishwasher be removed from its installation Element Removal Without Uninstalling the Dishwasher 1 Disconnect power to the dishwasher 2 Remove the lower rack 3 Remove the door see Door Removal 4 Remove the sump assembly see Sump Removal 5 Disconnect the two wire leads to the heater 6 Remove the two 15 16 in heater nuts 7 Remove the heater from inside the dishwasher Ele...

Page 68: ... 68 Schematics GDF520J GDF610J ...

Page 69: ... 69 GDT535J ...

Page 70: ... 70 ADT521J GDF610J GDF620J GDT545J GDT625J GDT635J ...

Page 71: ... 65 67 Hinges 3 21 Hose 4 15 16 18 36 45 48 50 54 58 60 61 I Inner Door Panel 4 33 Inner Door Vent Cover 3 28 J Junction Box 3 15 16 20 L Latch Switch Diagnosis 3 23 Latch System 3 23 Level Legs 3 21 Light Pipe 3 4 30 31 Lower Rack 3 18 25 M Main Conduit 5 18 50 54 58 59 60 61 65 Main Control Board CSM 4 13 42 44 Main Control Diagnostics 4 13 41 Middle Conduit 5 60 Minimum and Maximum Times 11 N N...

Page 72: ... 72 Upper Spray System 5 8 61 V Vent Parts 4 33 W Warranty 72 Water Level 4 45 ...

Page 73: ...RANTIES Your sole and exclusive remedy is product repair as provided in this Limited DUUDQW Q LPSOLHG ZDUUDQWLHV LQFOXGLQJ WKH LPSOLHG ZDUUDQWLHV RI PHUFKDQWDELOLW RU WQHVV IRU D particular purpose are limited to one year or the shortest period allowed by law This warranty is extended to the original purchaser and any succeeding owner for products purchased in Canada for home use within Canada In ...

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