gdw 1324, Fitting Instructions Manual

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Hyundai Matrix
2001 -
….
Ref. 1324
Fitting instructions
1) Loosen the exhaust from the rubber and disassemble the bumper. Permanently remove the bumper
supports.
2) Place the mounting pieces (g) and (h) against the outside of the chassis beams so that the points (A) and
(C) match the provided screw-thread holes. Insert the bolts and the washers but do not tighten.
3) The points (B) match the provided drillings in the rear plate of the body work. Enlarge these holes till
ø12,5mm. Assemble afterwards the exhaust support (i) with point (D) on the provided drilling in the
body work and tighten firmly.
4)
Place now the tow bar with points (B) and (B’) against the rear plate so that point (B) matches the
provided drilling. Insert the bolts, the washers and the nuts but do not tighten. Drill now points (B’) with
ø12,5mm and insert here also the bolts, washers and nuts. Tighten everything firmly.
5) Make an incision in the middle of the buffer beam of 60mm wide and 15mm deep measured as from the
lower rim. Make an incision in the middle of the bumper of 60mm wide and 20mm deep measured as
from the lower rim. Assemble the bumper and affix the buffer beam on the points (E) of the tow bar.
6) Assemble (*) and tighten firmly.
Composition
Tow bar reference 1324
1 ball T45M000 2 washers 40x35x12x4 (C)
4 bolts M12x70 (*-*’) 1 mounting piece (-i) (D)
1 bolt M10x30 (D)
4 security nuts M12 (*) 1 security washer M10 (D)
2 mounting pieces T45 (*) 1 nut M10 (D)
2 mouting tubes T45 (*) 1 washer ø30x10,5x2,5mm (D)
1 security shackle (800053) (*’) 2 bolt M8x25 (E)
1 socket plate (-p) (*’) 2 security washers M8 (E)
2 bolts M12x1,25x35 (C-A) 2 nuts M8 (E)
4 bolts M12x35 (B-B’) 2 washers ø25x8,4x2mm (E)
8 security washers M12 (A-B-B’-C) 1 mounting piece (-g) (A-B-B’-C)
4 nuts M12 (B-B’) 1 mounting piece (-h) (A-B-B’-C)
All bolts and nuts : quality 8.8
Note
Please consult your cardealer or owners manual for the maximal permissable towing mass.
Remove any bitumen coating on the fastening position for the tow bar.
When drilling, be carefull not to damage any brake lines, electrical wiring or fuel lines.