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5

1.

S

AFETY

P

RECAUTIONS

WARNING!

FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS AND INSTALLATION

INSTRUCTIONS COULD RESULT IN INJURY OR DEATH AND

/

OR DAMAGE TO PROPERTY AND

EQUIPMENT

.

Appropriately licensed and competent personnel only should install the automation equipment.

The operators are designed specifically to open and close sliding gates or doors and should not be used for any
other purpose.

Before commencing installation, read through this installation manual.

Check that the operator and controls are in new condition and have not been damaged in transit.

Check the gate or door and it’s associated support posts

and walls to protect against shearing, compression and

other various traps which could cause serious injury or death. Take into consideration the general installation and
surrounding environment.

Check the gateposts or mounting structure has the necessary strength and rigidity to support the operator and the
load of the opening and closing gate motion.

CAUTION!

Always incorporate the appropriate Photo Electric Cells, Induction Loops and any other safety devices to
protect both equipment and personnel. Extra caution should be employed when using operator in auto
close mode.

Display any necessary signs to indicate any danger areas and automatic operation of the gate or door.

The operators are not designed to be used in any hazardous areas or areas subject to flooding etc.

All electrical connections and wiring must be performed with AS/NZS 3000-2007 as the guidelines. (Or its
counterpart for other countries outside of Australia and New Zealand)

WARNING! ELECTRICITY CAN KILL

The manufacturer of the automation equipment is not responsible for the damage which may be caused to either
the operator, gate or door and any other person or equipment when: -

o

Wrong or poor installation practices were performed.

o

No or inadequate safety devices were used.

o

Either the surrounding structure or the gate or door strength and rigidity was not sufficient for the task in
hand.

o

Inefficient locking devices were employed.

o

Poor maintenance on the equipment.

o

Any other circumstances beyond the manufacturers control.

Isolate power before attempting any maintenance, qualified personnel only to carry out maintenance

Only original spare parts are to be used should there be a requirement for them.

Keep loose clothing and hands clear of the gate whilst in operation or potentially able to be operated.

The installer should provide all information concerning the use of the automation equipment as well as
instructions regarding the manual override and maintenance procedures to the users of the system.

Summary of Contents for 450P I

Page 1: ...tallation and Maintenance Manual Sliding Gate Operators Inbuilt Models GDS 450P I 630P I Range Made in Australia from Australian quality imported components MOVITRAC B N14870 A B N 62 059 806 405 Oct 2017 ...

Page 2: ...between the rack teeth and Pinion wheel Once the rack is fixed move the gate and sight the rack moving over the pinion wheel check that most of the pinion wheel meshes with the rack Make sure rack runs freely over the pinion wheel any tights spots should be corrected by adjusting the rack height Check the operator is firmly bolted down to the concrete pad Ensure stops are installed on the gate for...

Page 3: ...tomatically fully close During this commissioning the PE beam and Door inputs are not required Once the gate is commissioned gate has fully closed the gate distance is in the memory of the inverter the Door and PE beam inputs need to be connected Give a pulse input to the open terminal and the gate will open note The gate will perform one slow speed operation to confirm the gate opening distance a...

Page 4: ...ation Details 6 11 Electrical Cabling Mechanical Installation Plan view of installation Operator dimensions Electrical Connections Variable Speed Drive Unit Variable Speed Drive Unit Key Pad Operation Function Factory Setting Parameter Settings Gate Direction Set Up Commissioning 5 Fault Finding 12 13 6 Manual Release 15 7 Maintenance 16 8 Warranty 17 ...

Page 5: ...y necessary signs to indicate any danger areas and automatic operation of the gate or door The operators are not designed to be used in any hazardous areas or areas subject to flooding etc All electrical connections and wiring must be performed with AS NZS 3000 2007 as the guidelines Or its counterpart for other countries outside of Australia and New Zealand WARNING ELECTRICITY CAN KILL The manufa...

Page 6: ...ielded cable if over 8m runs 4 INSTALLATION DETAILS After reading the previous sections in this manual and having checked for suitable installation proceed as follows Electrical Cabling A suitably rated Isolator and 240v power supply should be available near to where the gate operator is to be mounted Conduits and cabling preferably to enter through baseplate knockout hole The following dimensions...

Page 7: ...7 Plan View of Installation Operator Dimensions ...

Page 8: ... N22 setting see notes that follow Open Initialise Input This input is used to commission the drive and also used to open and close the gate Door input The door input is a safety function due to the operator having a manual release Whenever the door is opened or the cover removed the next operation will be performed at slow speed so the inverter can reconfirm the stop positions This averts the gat...

Page 9: ...keypad fully clockwise is maximum time 120 seconds No PE auto close meaning the gates will not close even if the PE cell beam is broken and made again No Multi user meaning the auto close time can be overridden by another input to close the gates Mode 3 Manual operation meaning input to open input to close If PE beam is broken while gate is closing the gate will reopen and wait on another input to...

Page 10: ...tor start up function has been pre set in the factory and should not need altering Parameter Settings Par Nxx Pt 39 Input Status Pt 59 Output Status Pt 80 Fault memory records the previous faults which occurs with the inverter Pt 136 PE stop time 0 5 s N11 Opening speed 3640 rpm N13 Closing speed 3000 rpm N21 When set to formulae and powered off and on will reinitialise the gate N22 Pedestrian ope...

Page 11: ...ully open onto the open stop The gate will then automatically start closing at slow speed do not interrupt this auto commissioning cycle as it is determining the gate opening distance CAUTION Ensure vehicles and personnel do not get in the way of the moving gate as both the photoelectric cells and door inputs are bypassed during commissioning Once the gate reaches the fully closed position the inv...

Page 12: ...Understanding what each input does will help to clear or rectify any problem relating to the input To see the status of the inputs proceed to parameter 39 via the keypad refer to section on keypad operation for navigating your way there The various strokes relate to the inputs when the stroke is high it means the input is on and when low the input is off This screen can therefore be used to ascert...

Page 13: ...ous run did not find the limit at the Correct position 7 flashes Gate fully open and pedestrian input held so gate will not close 8 flashes F 08 speed monitoring fault motor can t get to desired speed Check the following If unit is brand new chances are the inverter has not been commissioned properly Check gate runs free in manual track wheels guides gate alignment Rack fitted correctly and meshin...

Page 14: ...13 13 14 6 ...

Page 15: ... very tight If when turning the knurled knob clockwise and It just spins either try spinning it clockwise with more force to release it off of the hexagonal retaining nut or hold the nut with one hand and turn the knurled knob clockwise Once re engaged and the door is closed the inverter will need to re find its limits Give the gate a command to open it will start moving open slowly once open it w...

Page 16: ...advertently Gate rolls freely when in manual Gate wheels and guide rollers in good condition Gate stops in good condition and not loose Gate rack is tight correct clearances between pinion wheel rack Gate track is not damaged Gate operator mounting bolts right No oil leaks from gearboxes Gearbox mounting bolts nuts tight Inside operator and control box clean Baygon Surface Spray around operator an...

Page 17: ...stances i If no proof of date of purchase can be produced ii If the product has been used in a manner beyond its design parameters iii If the product is tampered with or repaired by personnel not authorised to do so iv In respect of loss or damage caused by rough treatment v If the product is not used and maintained in accordance with instructions or recommendations listed in this Installation and...

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