manualshive.com logo in svg

GBC ORCA-I, Operation And Maintenance Manual, Page: 63 / 66

Share
Download
GBC ORCA-I Operation And Maintenance Manual Download Page 63

25&$, 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO

7HFKQLFDO ,QIRUPDWLRQ

¤

¤ *%& 3UR7HFK  $XJXVW

'(7$,/

0

'(7$,/

0

Summary of Contents for ORCA-I

Page 1: ...1994 HCS Inc 800 748 0241 Reorder No 1033 R PT Cr us h an d bu rn ha zar d Sta y cle ar of mo vin g rol ler s Sto p ma ch ine an d rai se rol l be for e cle an ing WAR NING AC HT UN G MIS EEN GA RD E 1 2 1 2 3 4 0000 CAL 3200 psi 100 90 80 70 60 50 40 30 20 10 kPa 700 630 560 490 420 350 280 210 140 70 CAL 3200 PRO TECH NOT AUS EM E R G E N CY ST OP ARR E T D U R G E N CE NOT AUS EM E R G E N CY S...

Page 2: ... WR WKLV SXEOLFDWLRQ DQG WR WKH SURGXFWV GHVFULEHG LQ LW ZLWKRXW QRWLFH OO VSHFLILFDWLRQV DQG LQIRUPDWLRQ FRQFHUQLQJ SURGXFWV DUH VXEMHFW WR FKDQJH ZLWKRXW QRWLFH 5HIHUHQFH LQ WKLV SXEOLFDWLRQ WR LQIRUPDWLRQ RU SURGXFWV SURWHFWHG E FRS ULJKW RU SDWHQW GRHV QRW FRQYH DQ OLFHQVH XQGHU WKH ULJKWV RI 3UR 7HFK RU RWKHUV 3UR 7HFK DVVXPHV QR OLDELOLW DULVLQJ IURP LQIULQJHPHQWV RI SDWHQWV RU DQ RWKHU ULJK...

Page 3: ...LVW 8QSDFNLQJ 6HWXS HYHOLQJ 6WDUWXS 6HFWLRQ 2SHUDWLRQ 6DIHW 2SHUDWRU RQWUROV URQW RQWURO 3DQHO 5HDU RQWURO 3DQHO 6HWXS DPLQDWRU 5ROO 3UHVVXUH RDGLQJ WKH LOP 3RVLWLRQLQJ WKH LOP HDWLQJ 3DSHU 7LSV DPLQDWLQJ 0DWHULDOV 3URFHVV RQWURO KDUWV 0RXQWLQJ 2QO 6HWXS 3URFHGXUH 0RXQWLQJ DPLQDWLQJ 6HWXS QFDSVXODWLRQ 6HWXS 3URFHGXUH 7ZR 3DVV 0RXQW DQG DPLQDWH RW DQG ROG ...

Page 4: ...2 66 21752 57 352 66 21752 57 6HFWLRQ 0DLQWHQDQFH DQG 7URXEOHVKRRWLQJ OHDQLQJ GMXVWLQJ WKH 0DLQ 5ROO 1LS GMXVWLQJ WKH 3XOO 5ROO 1LS KDLQ 7HQVLRQLQJ GMXVWLQJ WKH LU OLQGHU 5DWH XEULFDWLRQ RQWDFWLQJ 7HFKQLFDO 6XSSRUW UURU RRNPDUN QRW GHILQHG 2XWSXW 7URXEOHVKRRWLQJ XLGH 6HFWLRQ DUUDQW LPLWHG DUUDQW FOXVLRQV WR WKH DUUDQW 6HFWLRQ 7HFKQLFDO QIRUPDWLRQ 6SHFLILFDWLRQV VVHPEO UDZLQJV 6HFWLRQ QGH ...

Page 5: ...H RQ WKH WRS UROO LV FDSDEOH RI SURGXFLQJ IRUFHV JUHDWHU WKDQ SRXQGV NJ 7KLV IRUFH LV DSSOLHG WR DQ REMHFW SUHVHQWHG LQ WKH RSHQLQJ FDOOHG WKH QLS EHWZHHQ WKH WZR UROOV 8VH FDUH LQ ORZHULQJ WKH WRS PDLQ ODPLQDWLQJ UROO DQG NQRZ KRZ WR UHDFW TXLFNO LQ DQ HPHUJHQF 7KH ODPLQDWRU UROO 83 2 1 VZLWFK LV ORFDWHG RQ WKH LQVWUXPHQW SDQHOV 7KLV VZLWFK FRQWUROV WKH XS DQG GRZQ PRWLRQ RI WKH WRS ODPLQDWRU URO...

Page 6: ...utton LJXUH 5HVHWWLQJ WKH DPLQDWRU HVSLWH WKH VDIHW IHDWXUHV EXLOW LQWR WKH 25 DPLQDWRU H WUHPH FDXWLRQ PXVW EH XVHG ZKHQ RSHUDWLQJ RU VHUYLFLQJ WKH XQLW 5 7 2 2 1 51 1 6 1 87 216 25 77 037 1 72 23 5 7 25 6 59 7 25 0 1 725 51 1 1HYHU SODFH ILQJHUV RU DUPV EHWZHHQ WKH UROOV ZKHQ WKH DUH WXUQLQJ RU ZKHQ WKH UROOV DUH LQ WKH FORVHG SRVLWLRQ RX FDQ EH FUXVKHG RU EXUQHG 51 1 R QRW ZHDU WLHV ORRVH ILWWL...

Page 7: ...WRQHRU0 GHVWUR WKHVLOLFRQHFRYHULQJRIWKHUROOV 87 21 5DLVHWKHXSSHUPDLQUROOZKHQWKHODPLQDWRU LVQRWLQRSHUDWLRQ 3URORQJHGFRQWDFWFDQ GDPDJHWKHUROOV 87 21 FHVVSUHVVXUHFDQGDPDJHWKHODPLQDWLQJ UROOV OZD VVHOHFWWKHPLQLPXPUROOSUHVVXUH QHFHVVDU WRFRPSOHWHWKHWDVN 87 21 IVLOLFRQHDGKHVLYHFRQWDFWVWKHXSSHURU ORZHUUROO UHPRYHLW 00 7 XVLQJ LVRSURS ODOFRKRO WFDQKDUGHQZLWKLQ DQKRXUDQGUXLQWKHUROO 51 1 7KHRSHUDWLQJHQYLURQ...

Page 8: ...U WLSSLQJ 3UR 7HFK EHDUV QR UHVSRQVLELOLW IRU SHUVRQDO LQMXU RU GDPDJH GXH WR PRYLQJ WKH ODPLQDWRU LPSURSHUO 51 1 2QO D TXDOLILHG HOHFWULFLDQ VKRXOG FRQQHFW SRZHU WR WKH ODPLQDWRU RX FDQ EH VHYHUHO VKRFNHG HOHFWURFXWHG RU FDXVH D ILUH LI SRZHU LV LPSURSHUO DSSOLHG 51 1 R QRW RSHUDWH WKH ODPLQDWRU LI WKH SRZHU FRUG LV GDPDJHG RU IUD HG RX FDQ EH VHYHUHO VKRFNHG HOHFWURFXWHG RU FDXVH D ILUH RQWDFW D...

Page 9: ...6 86 22 6 7 35 7 6 1 23 5 7 1 25 6 59 1 7 0 1 725 1 12 2 72 5 7 48 1 1 0 5 1 DXWLRQ DUQLQJ DEHO RFDWLRQV 3RVWHG DW YDULRXV ORFDWLRQV RQ RXU 25 DPLQDWRU DUH LPSRUWDQW VDIHW ODEHOV 3 5 8 77 17 21 72 7 6 6 7 7 0 6 LJXUH VKRZV WKH ORFDWLRQ RI HDFK RI WKHVH ODEHOV ...

Page 10: ......

Page 11: ...n place All paren t rolls are well chuc ked in the unwi nd stand s The mach ine is free of pape r scrap s wrap s and jams 8 There is a poten tial hazar d of entan glem ent in this mach ine caus ed by items such as long hair loose cloth ing and jewel ry Make sure your cloth ing and hair fit close ly to your body and that all jewel ry rings and watch es are remo ved NOT AUS EM E R G E N CY ST OP ARR...

Page 12: ...6DIHW 25 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO 3UR 7HFK XJXVW ODQN SDJH ...

Page 13: ...RU UHTXLUHV D FOHDQ GXVW DQG YDSRU IUHH HQYLURQPHQW WR RSHUDWH SURSHUO W PXVW QRW EH ORFDWHG ZKHUH WKHUH LV DLU EORZLQJ GLUHFWO RQ WKH PDFKLQH 51 1 7KH RSHUDWLQJ HQYLURQPHQW PXVW EH IUHH RI GXVW IODPPDEOH OLTXLGV DQG YDSRUV RX FDQ EH LQMXUHG E LQKDOLQJ FKHPLFDO YDSRUV 9DSRU EXLOG XS RU VWRUHG IODPPDEOH OLTXLGV FDQ FDXVH D ILUH FHVVLYH GXVW FDQ GDPDJH WKH ODPLQDWRU 87 21 R QRW ORFDWH WKH ODPLQDWRU ...

Page 14: ...OV LWKHU SUREOHP FDQ FDXVH WKH ODPLQDWRU WR PDOIXQFWLRQ W LV WKH FXVWRPHU V UHVSRQVLELOLW WR SURYLGH DSSURSULDWH ILOWHUV DQG ZDWHU WUDSV IRU WKH DLU KRVH EHIRUH WKH DLU LV URXWHG WR WKH ODPLQDWRU 3UR 7HFK VXJJHVWV WKDW WKH EHVW DSSURDFK WR WKH DLU UHTXLUHPHQW LV WR SURYLGH D GHGLFDWHG VPDOO FRPSUHVVRU IRU WKH ODPLQDWRU VWDQGDUG OLJKW GXW Ù WR Û KRUVH SRZHU N HOHFWULF DLU FRPSUHVVRU ZLWK WR FIP RXW...

Page 15: ...2m 3 1m Wall 4 x 6 1 22m x 2m Work Table on Wheels Table Height 37 37 1 2 94 95m 2 8 81m 8 6 1 2 2 6m 8 6 1 2 2 6m Rear Front 20 6m 4 x 6 1 22m x 2m Work Table on Wheels Table Height 37 37 1 2 94 95m Electrical Supply Air Supply 13 4m LJXUH DPLQDWRU 6SDFH 5HTXLUHPHQWV ...

Page 16: ...DPDJH WKH ODPLQDWRU 5 4 2 Install Screws NOT AUS E M E R G E N CY STOP ARRET D U R G E N C E 1994 HCS Inc 800 748 0241 Reorder No 1033 PT Crush and burn hazard Stay clear of movin g rollers Stop machi ne and raise roll before cleani ng WAR NING ACH TUN G MISE EN GARD E 1994 HCS Inc 800 748 0241 Reorder No 1033R PT Crush and burn hazard Stay clear of movin g rollers Stop machi ne and raise roll bef...

Page 17: ...LQJ SDUWV RI WKH PDFKLQH DQG UHTXLUHV H WHQVLYH UHDOLJQPHQW 3UR 7HFK V ZDUUDQW GRHV QRW FRYHU PDOIXQFWLRQ RI WKH HTXLSPHQW GXH WR PLVKDQGOLQJ DQG RU WLSSLQJ 3UR 7HFK EHDUV QR UHVSRQVLELOLW IRU SHUVRQDO LQMXU RU GDPDJH GXH WR PRYLQJ WKH ODPLQDWRU LPSURSHUO 5HPRYH DQ SODVWLF VWUDSSLQJ DQG SDFNLQJ SDSHU WDSHG WR WKH UROOV 87 21 R QRW XVH D NQLIH RU RWKHU VKDUS LQVWUXPHQW GXULQJ LQVWDOODWLRQ RU ZKLOH ...

Page 18: ...DFH ERWK FDELQHW FRYHUV HYHOLQJ 7RROV UHTXLUHG x GMXVWDEOH ZUHQFK x DUSHQWHU V OHYHO 7R OHYHO WKH ODPLQDWRU 5DLVH HDFK HQG UHPRYH WKH FDVWRUV DQG LQVWDOO D OHYHOLQJ SDG DQG VWXG RQWR HDFK RI WKH IRRW EUDFNHWV DW WKH IRXU ERWWRP FRUQHUV RI WKH ODPLQDWRU 7KUHDG WKLUG QXW RQ VWXG DERYH IRRW EUDFNHW 7KUHDG VWXG LQWR OHYHOLQJ SDGV ORFN GRZQ ZLWK QXW 7KUHDG VHFRQG QXW RQWR VWXG 3ODFH D FDUSHQWHU V OHYHO...

Page 19: ...H RSHUDWLRQ OZD V FKHFN ERWK EXWWRQV 51 1 1HYHU RSHUDWH WKH ODPLQDWRU XQOHVV ERWK RI WKH HPHUJHQF VWRS EXWWRQV DUH IXQFWLRQLQJ SURSHUO RX FDQ EH FUXVKHG RU EXUQHG UH WKH VDIHW VKLHOGV IXQFWLRQLQJ 2SHQ HDFK VKLHOG 7KH ODPLQDWRU VKRXOG RQO UXQ DW P SHU PLQXWH ZLWK DQ VKLHOG RSHQ DQG IRRW VZLWFK SUHVVHG 51 1 1HYHU RSHUDWH WKH ODPLQDWRU XQOHVV WKH VDIHW VKLHOGV DUH IXQFWLRQLQJ SURSHUO RX FDQ EH FUXVKH...

Page 20: ... QVWDOODWLRQ 25 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO 3UR 7HFK XJXVW ODQN SDJH ...

Page 21: ...H WRS ODPLQDWRU UROO HIRUH WXUQLQJ WKLV VZLWFK WR WKH 2 1 SRVLWLRQ HQVXUH WKDW QRWKLQJ LV LQ WKH QLS DUHD Q DGGLWLRQ WKH ODPLQDWLQJ UROOV RI WKH 25 FDQ UHDFK WHPSHUDWXUHV RI RYHU q q W WKHVH WHPSHUDWXUHV WKHUH LV D GDQJHU RI D VHYHUH EXUQ LI WKH UROOV DUH WRXFKHG GXULQJ VHW XS RSHUDWLRQ RU VHUYLFLQJ 7KH 25 DPLQDWRU KDV D VWHHO FDELQHW WKDW LV EROWHG FORVHG WR LVRODWH WKH HOHFWULFDO DQG GULYH V VWH...

Page 22: ...M E R G E NCY STOP ARRET D U R G E N C E 1994 HCS Inc 800 748 0241 Reorder No 6001 PT Carefu lly read Opera tor s Manua l before handli ng this machi ne Obser ve instru ctions and safety rules when opera ting WA RN ING AC HTU NG MISE EN GARD E POW ER 1994 HCS Inc 800 748 0241 Reorder No 1033R PT Crush and burn hazar d Stay clear of movin g rollers Stop mach ine and raise roll befor e clean ing WAR...

Page 23: ...R WKH XS ORDG RU GRZQ RSHUDWH SRVLWLRQ 0 1 52 35 6685 21752 9DULHV WKH DLU SUHVVXUH IHG WR WKH F OLQGHUV WKDW GULYH WKH WRS ODPLQDWLQJ UROO GRZQ 9 880 7 21 2 RSWLRQDO 7XUQV RQ RU RII WKH YDFXXP WDEOH 63 808 725 63 LVSOD V HLWKHU WKH DFFXPXODWRU RU VSHHG GHSHQGLQJ RQ ZKLFK RX KDYH VHOHFWHG ZLWK WKH 63 808 725 72 63 8670 17 GMXVWV WKH VSHHG RI WKH PDFKLQH IURP HUR WR PD LPXP DV WKH FRQWURO LV WXUQHG...

Page 24: ...PLQDWLQJ UROO WR WKH XS ORDG RU GRZQ RSHUDWH SRVLWLRQ 38 52 35 6685 8670 17 9DULHV WKH DLU SUHVVXUH IHG WR WKH F OLQGHUV WKDW GULYH WKH SXOO UROO GRZQ 9 880 7 21 2 RSWLRQDO 7XUQV RQ RU RII WKH YDFXXP WDEOH 63 808 725 63 0HDVXUHV DQG GLVSOD V HLWKHU WKH DFFXPXODWRU RU VSHHG GHSHQGLQJ RQ ZKLFK RX KDYH VHOHFWHG ZLWK WKH 63 808 725 72 63 8670 17 GMXVWV WKH VSHHG RI WKH PDFKLQH IURP HUR WR PD LPXP DV W...

Page 25: ...DWLQJ UROOV 0LQLPXP ODPLQDWRU UROO SUHVVXUH LV FRQVLVWHQW ZLWK JRRG UHVXOWV W SLFDO UROO SUHVVXUH IRU VRIW VXEVWUDWHV VXFK DV RDPFRUH RU 2UFD RDUG LV EHWZHHQ WR SRXQGV SHU VTXDUH LQFK 36 RU WR N3D 7KH UDQJH RI W SLFDO YDOXHV IRU KDUG VXEVWUDWHV LV WR 36 RU WR N3D RDGLQJ WKH LOP LOP LV ORDGHG RQ WKH DSSURSULDWH XQZLQGV RDGLQJ DQG DOLJQLQJ WKH ILOP DUH GLVFXVVHG ODWHU LQ WKLV VHFWLRQ RU DSSOLFDWLRQV...

Page 26: ...LV YLWDO ZKHQ WZR ILOPV DUH IHG WRJHWKHU I WKH WZR ILOPV DUH QRW DOLJQHG IHHG SUREOHPV ZULQNOHV DQG RWKHU DVVRUWHG WURXEOHV ZLOO RFFXU 87 21 DUHIXOO DOLJQ WKH WZR ILOPV EHLQJ IHG LQWR WKH QLS I QRW RX ZLOO REWDLQ SRRU UHVXOWV 3RVLWLRQLQJ WKH LOP 7KH IROORZLQJ SURFHGXUH LV DSSOLFDEOH WR ERWK WKH WRS DQG ERWWRP IHHG XQZLQGV 2SHQ WKH WRS XQZLQG E UHPRYLQJ WKH SLQ DQG VZLQJLQJ WKH DUP RXW RDG WKH ILOP...

Page 27: ... XVLQJ WKH RXWSXW UROOV DV D ODPLQDWRU E IHHGLQJ SULQWV IURP WKH UHDU IRU D TXLFN FKDQJH RYHU EHWZHHQ KRW DQG FROG ODPLQDWLQJ 3DSHU 7LSV OZD V IHHG SULQWV SHUSHQGLFXODU WR WKH ODPLQDWLQJ UROOV DPLQDWLQJ 0DWHULDOV KHQ LQVWDOOLQJ RU PRYLQJ UROOV RI ILOP WKH KLQJH VLGH RI WKH UROO FRXOG EH GDPDJHG XQOHVV WKH IROORZLQJ VWHSV DUH IROORZHG RFN FRUH VXSSRUW WR PLGGOH RI WKH VKDIW 7ZR FRUH FKXFNV DUH RQ V...

Page 28: ...V VHFWLRQ DUH EDVHG RQ 2UFD LOP 2UFD RDUG DQG W SLFDO SULQWV 0RXQWLQJ 2QO 6HWXS 6HH SURFHVV FKDUWV DQG GLDJUDP D 6KLPV 6HW WR WKH WKLFNQHVV RI WKH PDWHULDO EHLQJ XVHG IRU PRXQWLQJ 8SSHU DPLQDWRU 5ROO 3UHVVXUH 36 N3D 6SHHG ISP FSP 8SSHU DPLQDWRU 5ROO HDW 3URFHGXUH D WKH SULQW RQ WKH ERDUG 8VLQJ D WDFN LURQ WDFN WKH OHDGLQJ HGJH RI WKH SULQW GRZQ RQWR WKH ERDUG VR LW LV KHOG LQ SODFH 3XW D SLHFH RI ...

Page 29: ...R VOLJKWO ODUJHU WKDQ WKH GHVLUHG ILQLVKHG VL H 3URFHGXUH 3DVV 3UHSDUH WR SXW WKH SULQW WKURXJK D VHFRQG WLPH WR PRXQW WKH SULQW WR WKH VXEVWUDWH DQ WKLQJ IURP ZRRG WR 0DVLQRWH WR DWRU IRDP 6WDUW E VHWWLQJ WKH VKLPV WR WKH DSSURSULDWH VSDFLQJ IRU WKH PDWHULDO XVHG 7ULP WKH ERDUG WR WKH VL H RI WKH SULQW OLJQ WKH ZRUN WR WKH ERDUG DQG HQVXUH DQ H DFW ILW 3ODFH ZHLJKWV RQ WKH FHQWHU RI WKH SULQW WR ...

Page 30: ...HHG W PLQ 5HYHUVH RUZDUG 5ROO 8S RZQ 6KLP LDO 5ROO 3UHVVXUH 7RS 7HPS 6HW 7RS HDWHU 2Q 2II RWWRP 7HPS 6HW RWWRP HDWHU 2Q 2II 5 5 21752 6 77 1 6 3XOO OXWFK 2Q 2II 3XOO 5ROO 8S RZQ 3XOO OXWFK 3UHVVXUH 3XOO 5ROO 3UHVVXUH 6KLP LDO RROLQJ 6SHFLDO QVWUXFWLRQV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBB...

Page 31: ...W Upper Pull Roll Lower Pull Roll Upper Main Roll Process Control Diagram Lower Main Roll Rewind Upper Film Unwind Brake Tension Lower Film Unwind Paper Unwind Stationary Idler Main Roll Shim Setting Pull Roll Shim Setting Rewind Stationary Idler Output Idlers ...

Page 32: ...UVH RUZDUG 5ROO 8S RZQ RZQ 6KLP LDO 5ROO 3UHVVXUH SVL 7RS 7HPS 6HW 7RS HDWHU 2Q 2II 2II RWWRP 7HPS 6HW RWWRP HDWHU 2Q 2II 2II 5 5 21752 6 77 1 6 3XOO OXWFK 2Q 2II 3XOO 5ROO 8S RZQ 8S 3XOO OXWFK 3UHVVXUH SVL 3XOO 5ROO 3UHVVXUH SVL 6KLP LDO RROLQJ 6SHFLDO QVWUXFWLRQV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB ...

Page 33: ...ROO 8S RZQ RZQ 6KLP LDO 5ROO 3UHVVXUH SVL 7RS 7HPS 6HW 7RS HDWHU 2Q 2II 2Q RWWRP 7HPS 6HW RWWRP HDWHU 2Q 2II 2II 5 5 21752 6 77 1 6 3XOO OXWFK 2Q 2II 3XOO 5ROO 8S RZQ 8S 3XOO OXWFK 3UHVVXUH SVL 3XOO 5ROO 3UHVVXUH SVL 6KLP LDO RROLQJ 6HH LDJUDP D IRU HEELQJ 2XWOLQH 6SHFLDO QVWUXFWLRQV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB...

Page 34: ...st Shim Setting For Board Thickness Hot Upper Main Roll One Pass Laminate and Mount One Pass Mount Top Film Removed Process Control Diagram 3 2a Upper Film Unwind Print Orca Board Tape Front Edge of Print to Orca Board Lower Main Roll Upper Pull Roll Lower Pull Roll ...

Page 35: ...8S RZQ RZQ 6KLP LDO 5ROO 3UHVVXUH SVL 7RS 7HPS 6HW 7RS HDWHU 2Q 2II 2Q RWWRP 7HPS 6HW RWWRP HDWHU 2Q 2II 2Q 5 5 21752 6 77 1 6 3XOO OXWFK 2Q 2II 2Q 3XOO 5ROO 8S RZQ RZQ 3XOO OXWFK 3UHVVXUH SVL 3XOO 5ROO 3UHVVXUH SVL 6KLP LDO RROLQJ 2SWLRQDO 6HH LDJUDP D IRU HEELQJ 2XWOLQH 6SHFLDO QVWUXFWLRQV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB...

Page 36: ... Lower Pull Roll Hot Upper Main Roll Encapsulation Process Control Diagram 3 3a Hot Lower Main Roll Roll Feed Alternative Rewind of Finished Product Upper Film Unwind Sheet Feed Paper Unwind Lower Film Unwind Trimmed Excess Paper Optional Paper Cutter for use with rolled paper ...

Page 37: ...HG W PLQ 5HYHUVH RUZDUG RUZDUG 5ROO 8S RZQ RZQ 6KLP LDO 5ROO 3UHVVXUH SVL 7RS 7HPS 6HW 7RS HDWHU 2Q 2II 2Q RWWRP 7HPS 6HW RWWRP HDWHU 2Q 2II 2II 5 5 21752 6 77 1 6 3XOO OXWFK 2Q 2II 2Q 3XOO 5ROO 8S RZQ RZQ 3XOO OXWFK 3UHVVXUH SVL 3XOO 5ROO 3UHVVXUH SVL 6KLP LDO RROLQJ 2SWLRQDO 6HH LDJUDP D IRU HEELQJ 2XWOLQH 6SHFLDO QVWUXFWLRQV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBB...

Page 38: ...R 7HFK XJXVW Upper Pull Roll Lower Pull Roll Hot Upper Main Roll Two Pass Laminate and Mount First Pass Process Control Diagram 3 4a Rewind of Finished Product Laminate Cold Lower Main Roll Roll Feed Alternative Sheet Feed Mount Adhesive Paper Unwind ...

Page 39: ...G W PLQ 5HYHUVH RUZDUG 5HYHUVH 5ROO 8S RZQ 8S 6KLP LDO 5ROO 3UHVVXUH SVL 7RS 7HPS 6HW 7RS HDWHU 2Q 2II 2II RWWRP 7HPS 6HW RWWRP HDWHU 2Q 2II 2II 5 5 21752 6 77 1 6 3XOO OXWFK 2Q 2II 2Q 3XOO 5ROO 8S RZQ RZQ 3XOO OXWFK 3UHVVXUH SVL 3XOO 5ROO 3UHVVXUH SVL 6KLP LDO RROLQJ 2II 6HH LDJUDP D IRU HEELQJ 2XWOLQH 6SHFLDO QVWUXFWLRQV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBB...

Page 40: ...im Setting For Board Thickness Hold Onto Liner Board As It Is Going Through Rolls Tack Leading Edge to Board Release Liner Upper Pull Roll Lower Pull Roll Raise Main Roll If Hot If Cold Use For Mounting Two Pass Laminate and Mount Second Pass Process Control Diagram 3 5a ...

Page 41: ...6SHHG W PLQ 5HYHUVH RUZDUG RUZDUG 5ROO 8S RZQ RZQ 6KLP LDO 5ROO 3UHVVXUH SVL 7RS 7HPS 6HW 7RS HDWHU 2Q 2II 2Q RWWRP 7HPS 6HW RWWRP HDWHU 2Q 2II 2II 5 5 21752 6 77 1 6 3XOO OXWFK 2Q 2II 2Q 3XOO 5ROO 8S RZQ RZQ 3XOO OXWFK 3UHVVXUH SVL 3XOO 5ROO 3UHVVXUH SVL 6KLP LDO RROLQJ 2II 6HH LDJUDP D IRU HEELQJ 2XWOLQH 6SHFLDO QVWUXFWLRQV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBB...

Page 42: ... 7HFK XJXVW Upper Pull Roll Lower Pull Roll Warm Upper Main Roll 110 F Cold Mount Laminate Process Control Diagram 3 6a Rewind of Finished Product Cold Lower Main Roll Roll Feed Alternative Sheet Feed Mount Adhesive Paper Unwind Release Liner Laminate ...

Page 43: ...G W PLQ 5HYHUVH RUZDUG 5HYHUVH 5ROO 8S RZQ 8S 6KLP LDO 5ROO 3UHVVXUH SVL 7RS 7HPS 6HW 7RS HDWHU 2Q 2II 2II RWWRP 7HPS 6HW RWWRP HDWHU 2Q 2II 2II 5 5 21752 6 77 1 6 3XOO OXWFK 2Q 2II 2Q 3XOO 5ROO 8S RZQ RZQ 3XOO OXWFK 3UHVVXUH SVL 3XOO 5ROO 3UHVVXUH SVL 6KLP LDO RROLQJ 2II 6HH LDJUDP D IRU HEELQJ 2XWOLQH 6SHFLDO QVWUXFWLRQV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBB...

Page 44: ...im Setting For Board Thickness Hold Onto Liner Board As It Is Going Through Rolls Tack Leading Edge to Board Release Liner Upper Pull Roll Lower Pull Roll Raise Main Roll If Hot If Cold Use For Mounting Two Pass Laminate and Mount Second Pass Process Control Diagram 3 7a ...

Page 45: ...OOV 2SHQ WKH VDIHW VKLHOGV DQG ORZHU WKH LQIHHG WDEOH DQG LQIHHG SUHVVXUH SODWH WR JDLQ DFFHVV WR WKH UROOV 7KH ODPLQDWRU UXQV DW D PD LPXP VSHHG RI P SHU PLQXWH ZLWK WKH VDIHW VKLHOGV RSHQ 51 1 HUFLVH H WUHPH FDXWLRQ ZKLOH FOHDQLQJ WKH ODPLQDWRU RX FDQ EH FDXJKW LQ WKH WXUQLQJ UROOV DQG FUXVKHG RU EXUQHG KLOH WKH ODPLQDWRU LV DW QRUPDO RSHUDWLQJ WHPSHUDWXUH SXW RQ WKH UXEEHU JORYHV DQG XVLQJ D UX...

Page 46: ...YHUHO VKRFNHG HOHFWURFXWHG RUJHW RXU ILQJHUVFDXJKWLQWKHGULYHPHFKDQLVPV 8VLQJ D GDPS FRWWRQ WHUU FORWK ZDWHU RQO FOHDQ WKH H WHULRU RI WKH ODPLQDWRU 51 1 RQRWXVHOLTXLGRUDHURVROFOHDQHUVRQWKH ODPLQDWRU RQRWVSLOOOLTXLGRIDQ NLQGRQ WKHODPLQDWRU RXFDQEHVHYHUHO VKRFNHG HOHFWURFXWHGRUFDXVHDILUH 8VHRQO DGDPS FORWKIRUFOHDQLQJ GMXVWLQJ WKH 0DLQ 5ROO 1LS 7KH JDS EHWZHHQ WKH WZR PDLQ UROOV LV FDOOHG WKH QLS 7KH...

Page 47: ...Equal LJXUH 3URSHUO 6HW 1LS 5HSODFH ERWK FDELQHW FRYHUV GMXVWLQJ WKH 3XOO 5ROO 1LS 87 21 7KH SXOO UROOV PXVW EH DW URRP WHPSHUDWXUH WR DFKLHYH D SURSHU QLS VHWWLQJ 7KH JDS EHWZHHQ WKH WZR SXOO UROOV LV FDOOHG WKH QLS 7KH SXUSRVH RI DGMXVWLQJ WKH QLS LV WR HQVXUH FRQWLQXRXV FRQWDFW EHWZHHQ WKH ODPLQDWLQJ UROOV DV WKH PHGLD LV GUDZQ WKURXJK WKH PDFKLQH 7KLV SURFHGXUH PXVW EH GRQH UHJXODUO 7RROV UHTX...

Page 48: ... 6PDOOHU FKDLQ WHQVLRQLQJ DGMXVWPHQWV RQ WKH 25 ODPLQDWRU DUH KDQGOHG E WKH DXWRPDWLF DQG VHFRQGDU FKDLQ WHQVLRQHUV KRZHYHU ZKHQ LQVWDOOLQJ D QHZ FKDLQ RU ZKHQ WKH FKDLQ WHQVLRQ LV PRUH VHULRXVO RXW RI DGMXVWPHQW XVH WKH IROORZLQJ SURFHGXUH WR DGMXVW WKH FKDLQ WHQVLRQ 7RROV UHTXLUHG x KH ZUHQFK x KH ZUHQFK x 6FUHZGULYHU 7R DGMXVW WKH FKDLQ WHQVLRQ 51 1 5HPRYH SRZHU IURP WKH ODPLQDWRU DQG PDNH VXUH...

Page 49: ...DUNHU WR SURYLGH DQ LQGLFDWRU R QRW MDP VKXW ILQJHU WLJKW LV VXIILFLHQW 5RWDWH WKH XSSHU PDLQ DLU F OLQGHU DGMXVWPHQW NQREV RXW WXUQV 5RWDWH WKH ORZHU PDLQ DLU F OLQGHU DGMXVWPHQW NQREV RXW WXUQV 7KH XSSHU NQRE DGMXVWV WKH XS UDWH RI WKH UROO DQG WKH ORZHU NQRE DGMXVWV WKH GRZQ UDWH RI WKH UROO 7XUQ FORFNZLVH WR UHGXFH WKH UDWH RI WUDYHO DQG FRXQWHUFORFNZLVH WR LQFUHDVH WKH UDWH RI WUDYHO RZHU DQG...

Page 50: ...KW LQ WKH GULYH PHFKDQLVPV 5HPRYH WKH GULYH DQG FRQWURO VLGH FDELQHW FRYHUV XVLQJ WKH KH ZUHQFK E UHPRYLQJ WKH VL VFUHZV KROGLQJ HDFK FRYHU LQ SODFH 8VLQJ WKH JUHDVH JXQ OXEULFDWH HDFK JUHDVH ILWWLQJ ZLWK RQH VTXLUW RI KLJK WHPSHUDWXUH JUHDVH XEULFDWH WKH FKDLQ XVLQJ D VRIW FORWK DQG DXWRPRWLYH RLO 5HSODFH WKH FDELQHW FRYHUV FORVH WKH VDIHW VKLHOGV DQG UHDSSO SRZHU WR WKH ODPLQDWRU RQWDFWLQJ 7HFKQ...

Page 51: ... Waves on only one side of the output Hints Check nip settings Check for even paper tension Other Common Problems Problem Blistering in the image Hints Increase speed or lower the operating temperature Problem Coiling of encapsulated images Hints Balance the upper and lower unwind brake tension Make sure main roll temperatures are the same Adjust cooling fans Problem Longitudinal waves or stutteri...

Page 52: ...0DLQWHQDQFH DQG 7URXEOHVKRRWLQJ 25 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO 3UR 7HFK XJXVW ODQN SDJH ...

Page 53: ...DLU VXSSO RU E ILUH DFFLGHQW IORRG RU RWKHU KD DUG 7KLV ZDUUDQW VSHFLILFDOO GRHV QRW FRYHU GDPDJH WR WKH ODPLQDWLQJ UROOHUV FDXVHG E NQLYHV UD RU EODGHV RWKHU VKDUS REMHFWV IDLOXUH FDXVHG E DGKHVLYHV RU LPSURSHU XVH RI WKH PDFKLQH DUUDQW UHSDLU RU UHSODFHPHQW GRHV QRW H WHQG WKH ZDUUDQW EH RQG WKH LQLWLDO RQH HDU SHULRG IURP WKH GDWH RI GHOLYHU 87 21 8QDXWKRUL HG FXVWRPHU DOWHUDWLRQV ZLOO YRLG WKL...

Page 54: ... DUUDQW 25 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO 3UR 7HFK XJXVW ODQN SDJH ...

Page 55: ... LPXP GLDPHWHU DPLQDWLQJ 6SHHGV WR IPS WR PSP ZLWK YDULDEOH VSHHG UHYHUVLEOH DFWLRQ VWDUW DQG VWRS FRQWUROOHG HLWKHU WKURXJK WKH LQVWUXPHQW SDQHO RU ZLWK WKH IRRWVZLWFK QFDSVXODWLQJ HDWXUHV 3XOO UROOV DQG FRROLQJ IDQV IRU XQLIRUP IODW FRROLQJ 6DIHW HDWXUHV x RXEOH UHGXQGDQW FLUFXLW SURWHFWHG VDIHW VKLHOGLQJ x OO HOHFWULFDO DQG PRYLQJ PHFKDQLFDO SDUWV DUH ORFDWHG LQ EROWHG FDELQHWV x 7ZR HPHUJHQF V...

Page 56: ...7HFKQLFDO QIRUPDWLRQ 25 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO 3UR 7HFK XJXVW 25 70 5 9 6 6 5 9 6 25 70 7 0 21752 6 7 0 6 21752 6 ...

Page 57: ...25 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO 7HFKQLFDO QIRUPDWLRQ 3UR 7HFK XJXVW 5 4 5 4 5 4 5 4 5 9 6 6 6 2 187 0 187 187 1 2 187 3 57 2 0 187 6 7 33 1 3 3 3 5 6 7 0 7 0 7 7 7 7 7 7 7 0 7 3 7 3 ...

Page 58: ...7HFKQLFDO QIRUPDWLRQ 25 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO 3UR 7HFK XJXVW 7 0 5 2 5 38 52 7 0 21752 6 ...

Page 59: ...25 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO 7HFKQLFDO QIRUPDWLRQ 3UR 7HFK XJXVW 6 7 0 6 7 0 7 0 6 59 3 57 12 6 59 3 57 12 7 0 7 0 6 6 7 6 5 6 7 0 2 6 7 21 6 7 21 6 7 6 5 6 6 ...

Page 60: ...7HFKQLFDO QIRUPDWLRQ 25 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO 3UR 7HFK XJXVW ...

Page 61: ... 6 59 3 57 1 7 6 326 7 21 2 5281 5 80 5 1 127 3 6 5 81 5 6 0 6 2 7 6 28 5 187 6 5 7 5867 0 187 187 3 5 9 6 6 59 3 57 1 7 6 326 7 21 2 5281 5 80 5 1 6 5 81 5 3 0 187 3 5 9 6 1 7 6 326 7 21 2 5281 5 80 5 1 187 2 7 6 28 5 6 5 81 5 3 6 0 6 0 187 6 5 2 6 5 6 28 5 6 0 6 2 7 6 28 5 3 75 6 3 75 6 6 5 6 28 5 ...

Page 62: ...7HFKQLFDO QIRUPDWLRQ 25 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO 3UR 7HFK XJXVW 78 1 78 1 9 6 5 3 1 287 287 1387 1 1 9 1 1 3 1 6 5 ...

Page 63: ...25 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO 7HFKQLFDO QIRUPDWLRQ 3UR 7HFK XJXVW 7 0 7 0 ...

Page 64: ......

Page 65: ... DPLQDWLQJ RSHQLQJ DPLQDWLQJ UROOV DPLQDWLQJ VSHHGV XEULFDWLRQ 0 0DLQ UROOV 0DLQWHQDQFH VFKHGXOH 0RWRU 1LS 2 2XWIHHG VOLWWHUV 2XWIHHG WDEOH 3 3RZHU FRUG 3UHLQVWDOODWLRQ FKHFNOLVW 3XOO UROO FOXWFK 7HQVLRQLQJ 5 5LJJHUV 5XEEHU FHPHQW HUDVHU 6 6DIHW IHDWXUHV 6DIHW LQIRUPDWLRQ 6DIHW ODEHOV 6HH 6DIHW LQIRUPDWLRQ 6FKHPDWLF HOHFWULFDO 6HWXS SURFHGXUH 6SHFLILFDWLRQV LPHQVLRQV QFDSVXODWLQJ DPLQDWLQJ PDWHULD...

Page 66: ... QGH 25 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO 3UR 7HFK XJXVW ODQN SDJH ...

Reviews:

No comments