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Summary of Contents for ORCA-I

Page 1: ...1994 HCS Inc 800 748 0241 Reorder No 1033 R PT Cr us h an d bu rn ha zar d Sta y cle ar of mo vin g rol ler s Sto p ma ch ine an d rai se rol l be for e cle an ing WAR NING AC HT UN G MIS EEN GA RD E 1 2 1 2 3 4 0000 CAL 3200 psi 100 90 80 70 60 50 40 30 20 10 kPa 700 630 560 490 420 350 280 210 140 70 CAL 3200 PRO TECH NOT AUS EM E R G E N CY ST OP ARR E T D U R G E N CE NOT AUS EM E R G E N CY S...

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Page 4: ...2 66 21752 57 352 66 21752 57 6HFWLRQ 0DLQWHQDQFH DQG 7URXEOHVKRRWLQJ OHDQLQJ GMXVWLQJ WKH 0DLQ 5ROO 1LS GMXVWLQJ WKH 3XOO 5ROO 1LS KDLQ 7HQVLRQLQJ GMXVWLQJ WKH LU OLQGHU 5DWH XEULFDWLRQ RQWDFWLQJ 7HFKQLFDO 6XSSRUW UURU RRNPDUN QRW GHILQHG 2XWSXW 7URXEOHVKRRWLQJ XLGH 6HFWLRQ DUUDQW LPLWHG DUUDQW FOXVLRQV WR WKH DUUDQW 6HFWLRQ 7HFKQLFDO QIRUPDWLRQ 6SHFLILFDWLRQV VVHPEO UDZLQJV 6HFWLRQ QGH ...

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Page 11: ...n place All paren t rolls are well chuc ked in the unwi nd stand s The mach ine is free of pape r scrap s wrap s and jams 8 There is a poten tial hazar d of entan glem ent in this mach ine caus ed by items such as long hair loose cloth ing and jewel ry Make sure your cloth ing and hair fit close ly to your body and that all jewel ry rings and watch es are remo ved NOT AUS EM E R G E N CY ST OP ARR...

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Page 15: ...2m 3 1m Wall 4 x 6 1 22m x 2m Work Table on Wheels Table Height 37 37 1 2 94 95m 2 8 81m 8 6 1 2 2 6m 8 6 1 2 2 6m Rear Front 20 6m 4 x 6 1 22m x 2m Work Table on Wheels Table Height 37 37 1 2 94 95m Electrical Supply Air Supply 13 4m LJXUH DPLQDWRU 6SDFH 5HTXLUHPHQWV ...

Page 16: ...DPDJH WKH ODPLQDWRU 5 4 2 Install Screws NOT AUS E M E R G E N CY STOP ARRET D U R G E N C E 1994 HCS Inc 800 748 0241 Reorder No 1033 PT Crush and burn hazard Stay clear of movin g rollers Stop machi ne and raise roll before cleani ng WAR NING ACH TUN G MISE EN GARD E 1994 HCS Inc 800 748 0241 Reorder No 1033R PT Crush and burn hazard Stay clear of movin g rollers Stop machi ne and raise roll bef...

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Page 22: ...M E R G E NCY STOP ARRET D U R G E N C E 1994 HCS Inc 800 748 0241 Reorder No 6001 PT Carefu lly read Opera tor s Manua l before handli ng this machi ne Obser ve instru ctions and safety rules when opera ting WA RN ING AC HTU NG MISE EN GARD E POW ER 1994 HCS Inc 800 748 0241 Reorder No 1033R PT Crush and burn hazar d Stay clear of movin g rollers Stop mach ine and raise roll befor e clean ing WAR...

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Page 30: ...HHG W PLQ 5HYHUVH RUZDUG 5ROO 8S RZQ 6KLP LDO 5ROO 3UHVVXUH 7RS 7HPS 6HW 7RS HDWHU 2Q 2II RWWRP 7HPS 6HW RWWRP HDWHU 2Q 2II 5 5 21752 6 77 1 6 3XOO OXWFK 2Q 2II 3XOO 5ROO 8S RZQ 3XOO OXWFK 3UHVVXUH 3XOO 5ROO 3UHVVXUH 6KLP LDO RROLQJ 6SHFLDO QVWUXFWLRQV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBB...

Page 31: ...W Upper Pull Roll Lower Pull Roll Upper Main Roll Process Control Diagram Lower Main Roll Rewind Upper Film Unwind Brake Tension Lower Film Unwind Paper Unwind Stationary Idler Main Roll Shim Setting Pull Roll Shim Setting Rewind Stationary Idler Output Idlers ...

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Page 33: ...ROO 8S RZQ RZQ 6KLP LDO 5ROO 3UHVVXUH SVL 7RS 7HPS 6HW 7RS HDWHU 2Q 2II 2Q RWWRP 7HPS 6HW RWWRP HDWHU 2Q 2II 2II 5 5 21752 6 77 1 6 3XOO OXWFK 2Q 2II 3XOO 5ROO 8S RZQ 8S 3XOO OXWFK 3UHVVXUH SVL 3XOO 5ROO 3UHVVXUH SVL 6KLP LDO RROLQJ 6HH LDJUDP D IRU HEELQJ 2XWOLQH 6SHFLDO QVWUXFWLRQV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB...

Page 34: ...st Shim Setting For Board Thickness Hot Upper Main Roll One Pass Laminate and Mount One Pass Mount Top Film Removed Process Control Diagram 3 2a Upper Film Unwind Print Orca Board Tape Front Edge of Print to Orca Board Lower Main Roll Upper Pull Roll Lower Pull Roll ...

Page 35: ...8S RZQ RZQ 6KLP LDO 5ROO 3UHVVXUH SVL 7RS 7HPS 6HW 7RS HDWHU 2Q 2II 2Q RWWRP 7HPS 6HW RWWRP HDWHU 2Q 2II 2Q 5 5 21752 6 77 1 6 3XOO OXWFK 2Q 2II 2Q 3XOO 5ROO 8S RZQ RZQ 3XOO OXWFK 3UHVVXUH SVL 3XOO 5ROO 3UHVVXUH SVL 6KLP LDO RROLQJ 2SWLRQDO 6HH LDJUDP D IRU HEELQJ 2XWOLQH 6SHFLDO QVWUXFWLRQV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB...

Page 36: ... Lower Pull Roll Hot Upper Main Roll Encapsulation Process Control Diagram 3 3a Hot Lower Main Roll Roll Feed Alternative Rewind of Finished Product Upper Film Unwind Sheet Feed Paper Unwind Lower Film Unwind Trimmed Excess Paper Optional Paper Cutter for use with rolled paper ...

Page 37: ...HG W PLQ 5HYHUVH RUZDUG RUZDUG 5ROO 8S RZQ RZQ 6KLP LDO 5ROO 3UHVVXUH SVL 7RS 7HPS 6HW 7RS HDWHU 2Q 2II 2Q RWWRP 7HPS 6HW RWWRP HDWHU 2Q 2II 2II 5 5 21752 6 77 1 6 3XOO OXWFK 2Q 2II 2Q 3XOO 5ROO 8S RZQ RZQ 3XOO OXWFK 3UHVVXUH SVL 3XOO 5ROO 3UHVVXUH SVL 6KLP LDO RROLQJ 2SWLRQDO 6HH LDJUDP D IRU HEELQJ 2XWOLQH 6SHFLDO QVWUXFWLRQV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBB...

Page 38: ...R 7HFK XJXVW Upper Pull Roll Lower Pull Roll Hot Upper Main Roll Two Pass Laminate and Mount First Pass Process Control Diagram 3 4a Rewind of Finished Product Laminate Cold Lower Main Roll Roll Feed Alternative Sheet Feed Mount Adhesive Paper Unwind ...

Page 39: ...G W PLQ 5HYHUVH RUZDUG 5HYHUVH 5ROO 8S RZQ 8S 6KLP LDO 5ROO 3UHVVXUH SVL 7RS 7HPS 6HW 7RS HDWHU 2Q 2II 2II RWWRP 7HPS 6HW RWWRP HDWHU 2Q 2II 2II 5 5 21752 6 77 1 6 3XOO OXWFK 2Q 2II 2Q 3XOO 5ROO 8S RZQ RZQ 3XOO OXWFK 3UHVVXUH SVL 3XOO 5ROO 3UHVVXUH SVL 6KLP LDO RROLQJ 2II 6HH LDJUDP D IRU HEELQJ 2XWOLQH 6SHFLDO QVWUXFWLRQV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBB...

Page 40: ...im Setting For Board Thickness Hold Onto Liner Board As It Is Going Through Rolls Tack Leading Edge to Board Release Liner Upper Pull Roll Lower Pull Roll Raise Main Roll If Hot If Cold Use For Mounting Two Pass Laminate and Mount Second Pass Process Control Diagram 3 5a ...

Page 41: ...6SHHG W PLQ 5HYHUVH RUZDUG RUZDUG 5ROO 8S RZQ RZQ 6KLP LDO 5ROO 3UHVVXUH SVL 7RS 7HPS 6HW 7RS HDWHU 2Q 2II 2Q RWWRP 7HPS 6HW RWWRP HDWHU 2Q 2II 2II 5 5 21752 6 77 1 6 3XOO OXWFK 2Q 2II 2Q 3XOO 5ROO 8S RZQ RZQ 3XOO OXWFK 3UHVVXUH SVL 3XOO 5ROO 3UHVVXUH SVL 6KLP LDO RROLQJ 2II 6HH LDJUDP D IRU HEELQJ 2XWOLQH 6SHFLDO QVWUXFWLRQV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBB...

Page 42: ... 7HFK XJXVW Upper Pull Roll Lower Pull Roll Warm Upper Main Roll 110 F Cold Mount Laminate Process Control Diagram 3 6a Rewind of Finished Product Cold Lower Main Roll Roll Feed Alternative Sheet Feed Mount Adhesive Paper Unwind Release Liner Laminate ...

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Page 44: ...im Setting For Board Thickness Hold Onto Liner Board As It Is Going Through Rolls Tack Leading Edge to Board Release Liner Upper Pull Roll Lower Pull Roll Raise Main Roll If Hot If Cold Use For Mounting Two Pass Laminate and Mount Second Pass Process Control Diagram 3 7a ...

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Page 51: ... Waves on only one side of the output Hints Check nip settings Check for even paper tension Other Common Problems Problem Blistering in the image Hints Increase speed or lower the operating temperature Problem Coiling of encapsulated images Hints Balance the upper and lower unwind brake tension Make sure main roll temperatures are the same Adjust cooling fans Problem Longitudinal waves or stutteri...

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