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GBC ORCA-I, Operation And Maintenance Manual, Page: 19 / 66

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GBC ORCA-I Operation And Maintenance Manual Download Page 19

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Summary of Contents for ORCA-I

Page 1: ...1994 HCS Inc 800 748 0241 Reorder No 1033 R PT Cr us h an d bu rn ha zar d Sta y cle ar of mo vin g rol ler s Sto p ma ch ine an d rai se rol l be for e cle an ing WAR NING AC HT UN G MIS EEN GA RD E 1 2 1 2 3 4 0000 CAL 3200 psi 100 90 80 70 60 50 40 30 20 10 kPa 700 630 560 490 420 350 280 210 140 70 CAL 3200 PRO TECH NOT AUS EM E R G E N CY ST OP ARR E T D U R G E N CE NOT AUS EM E R G E N CY S...

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Page 3: ...LVW 8QSDFNLQJ 6HWXS HYHOLQJ 6WDUWXS 6HFWLRQ 2SHUDWLRQ 6DIHW 2SHUDWRU RQWUROV URQW RQWURO 3DQHO 5HDU RQWURO 3DQHO 6HWXS DPLQDWRU 5ROO 3UHVVXUH RDGLQJ WKH LOP 3RVLWLRQLQJ WKH LOP HDWLQJ 3DSHU 7LSV DPLQDWLQJ 0DWHULDOV 3URFHVV RQWURO KDUWV 0RXQWLQJ 2QO 6HWXS 3URFHGXUH 0RXQWLQJ DPLQDWLQJ 6HWXS QFDSVXODWLRQ 6HWXS 3URFHGXUH 7ZR 3DVV 0RXQW DQG DPLQDWH RW DQG ROG ...

Page 4: ...2 66 21752 57 352 66 21752 57 6HFWLRQ 0DLQWHQDQFH DQG 7URXEOHVKRRWLQJ OHDQLQJ GMXVWLQJ WKH 0DLQ 5ROO 1LS GMXVWLQJ WKH 3XOO 5ROO 1LS KDLQ 7HQVLRQLQJ GMXVWLQJ WKH LU OLQGHU 5DWH XEULFDWLRQ RQWDFWLQJ 7HFKQLFDO 6XSSRUW UURU RRNPDUN QRW GHILQHG 2XWSXW 7URXEOHVKRRWLQJ XLGH 6HFWLRQ DUUDQW LPLWHG DUUDQW FOXVLRQV WR WKH DUUDQW 6HFWLRQ 7HFKQLFDO QIRUPDWLRQ 6SHFLILFDWLRQV VVHPEO UDZLQJV 6HFWLRQ QGH ...

Page 5: ...H RQ WKH WRS UROO LV FDSDEOH RI SURGXFLQJ IRUFHV JUHDWHU WKDQ SRXQGV NJ 7KLV IRUFH LV DSSOLHG WR DQ REMHFW SUHVHQWHG LQ WKH RSHQLQJ FDOOHG WKH QLS EHWZHHQ WKH WZR UROOV 8VH FDUH LQ ORZHULQJ WKH WRS PDLQ ODPLQDWLQJ UROO DQG NQRZ KRZ WR UHDFW TXLFNO LQ DQ HPHUJHQF 7KH ODPLQDWRU UROO 83 2 1 VZLWFK LV ORFDWHG RQ WKH LQVWUXPHQW SDQHOV 7KLV VZLWFK FRQWUROV WKH XS DQG GRZQ PRWLRQ RI WKH WRS ODPLQDWRU URO...

Page 6: ...utton LJXUH 5HVHWWLQJ WKH DPLQDWRU HVSLWH WKH VDIHW IHDWXUHV EXLOW LQWR WKH 25 DPLQDWRU H WUHPH FDXWLRQ PXVW EH XVHG ZKHQ RSHUDWLQJ RU VHUYLFLQJ WKH XQLW 5 7 2 2 1 51 1 6 1 87 216 25 77 037 1 72 23 5 7 25 6 59 7 25 0 1 725 51 1 1HYHU SODFH ILQJHUV RU DUPV EHWZHHQ WKH UROOV ZKHQ WKH DUH WXUQLQJ RU ZKHQ WKH UROOV DUH LQ WKH FORVHG SRVLWLRQ RX FDQ EH FUXVKHG RU EXUQHG 51 1 R QRW ZHDU WLHV ORRVH ILWWL...

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Page 8: ...U WLSSLQJ 3UR 7HFK EHDUV QR UHVSRQVLELOLW IRU SHUVRQDO LQMXU RU GDPDJH GXH WR PRYLQJ WKH ODPLQDWRU LPSURSHUO 51 1 2QO D TXDOLILHG HOHFWULFLDQ VKRXOG FRQQHFW SRZHU WR WKH ODPLQDWRU RX FDQ EH VHYHUHO VKRFNHG HOHFWURFXWHG RU FDXVH D ILUH LI SRZHU LV LPSURSHUO DSSOLHG 51 1 R QRW RSHUDWH WKH ODPLQDWRU LI WKH SRZHU FRUG LV GDPDJHG RU IUD HG RX FDQ EH VHYHUHO VKRFNHG HOHFWURFXWHG RU FDXVH D ILUH RQWDFW D...

Page 9: ...6 86 22 6 7 35 7 6 1 23 5 7 1 25 6 59 1 7 0 1 725 1 12 2 72 5 7 48 1 1 0 5 1 DXWLRQ DUQLQJ DEHO RFDWLRQV 3RVWHG DW YDULRXV ORFDWLRQV RQ RXU 25 DPLQDWRU DUH LPSRUWDQW VDIHW ODEHOV 3 5 8 77 17 21 72 7 6 6 7 7 0 6 LJXUH VKRZV WKH ORFDWLRQ RI HDFK RI WKHVH ODEHOV ...

Page 10: ......

Page 11: ...n place All paren t rolls are well chuc ked in the unwi nd stand s The mach ine is free of pape r scrap s wrap s and jams 8 There is a poten tial hazar d of entan glem ent in this mach ine caus ed by items such as long hair loose cloth ing and jewel ry Make sure your cloth ing and hair fit close ly to your body and that all jewel ry rings and watch es are remo ved NOT AUS EM E R G E N CY ST OP ARR...

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Page 14: ...OV LWKHU SUREOHP FDQ FDXVH WKH ODPLQDWRU WR PDOIXQFWLRQ W LV WKH FXVWRPHU V UHVSRQVLELOLW WR SURYLGH DSSURSULDWH ILOWHUV DQG ZDWHU WUDSV IRU WKH DLU KRVH EHIRUH WKH DLU LV URXWHG WR WKH ODPLQDWRU 3UR 7HFK VXJJHVWV WKDW WKH EHVW DSSURDFK WR WKH DLU UHTXLUHPHQW LV WR SURYLGH D GHGLFDWHG VPDOO FRPSUHVVRU IRU WKH ODPLQDWRU VWDQGDUG OLJKW GXW Ù WR Û KRUVH SRZHU N HOHFWULF DLU FRPSUHVVRU ZLWK WR FIP RXW...

Page 15: ...2m 3 1m Wall 4 x 6 1 22m x 2m Work Table on Wheels Table Height 37 37 1 2 94 95m 2 8 81m 8 6 1 2 2 6m 8 6 1 2 2 6m Rear Front 20 6m 4 x 6 1 22m x 2m Work Table on Wheels Table Height 37 37 1 2 94 95m Electrical Supply Air Supply 13 4m LJXUH DPLQDWRU 6SDFH 5HTXLUHPHQWV ...

Page 16: ...DPDJH WKH ODPLQDWRU 5 4 2 Install Screws NOT AUS E M E R G E N CY STOP ARRET D U R G E N C E 1994 HCS Inc 800 748 0241 Reorder No 1033 PT Crush and burn hazard Stay clear of movin g rollers Stop machi ne and raise roll before cleani ng WAR NING ACH TUN G MISE EN GARD E 1994 HCS Inc 800 748 0241 Reorder No 1033R PT Crush and burn hazard Stay clear of movin g rollers Stop machi ne and raise roll bef...

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Page 18: ...DFH ERWK FDELQHW FRYHUV HYHOLQJ 7RROV UHTXLUHG x GMXVWDEOH ZUHQFK x DUSHQWHU V OHYHO 7R OHYHO WKH ODPLQDWRU 5DLVH HDFK HQG UHPRYH WKH FDVWRUV DQG LQVWDOO D OHYHOLQJ SDG DQG VWXG RQWR HDFK RI WKH IRRW EUDFNHWV DW WKH IRXU ERWWRP FRUQHUV RI WKH ODPLQDWRU 7KUHDG WKLUG QXW RQ VWXG DERYH IRRW EUDFNHW 7KUHDG VWXG LQWR OHYHOLQJ SDGV ORFN GRZQ ZLWK QXW 7KUHDG VHFRQG QXW RQWR VWXG 3ODFH D FDUSHQWHU V OHYHO...

Page 19: ...H RSHUDWLRQ OZD V FKHFN ERWK EXWWRQV 51 1 1HYHU RSHUDWH WKH ODPLQDWRU XQOHVV ERWK RI WKH HPHUJHQF VWRS EXWWRQV DUH IXQFWLRQLQJ SURSHUO RX FDQ EH FUXVKHG RU EXUQHG UH WKH VDIHW VKLHOGV IXQFWLRQLQJ 2SHQ HDFK VKLHOG 7KH ODPLQDWRU VKRXOG RQO UXQ DW P SHU PLQXWH ZLWK DQ VKLHOG RSHQ DQG IRRW VZLWFK SUHVVHG 51 1 1HYHU RSHUDWH WKH ODPLQDWRU XQOHVV WKH VDIHW VKLHOGV DUH IXQFWLRQLQJ SURSHUO RX FDQ EH FUXVKH...

Page 20: ... QVWDOODWLRQ 25 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO 3UR 7HFK XJXVW ODQN SDJH ...

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Page 22: ...M E R G E NCY STOP ARRET D U R G E N C E 1994 HCS Inc 800 748 0241 Reorder No 6001 PT Carefu lly read Opera tor s Manua l before handli ng this machi ne Obser ve instru ctions and safety rules when opera ting WA RN ING AC HTU NG MISE EN GARD E POW ER 1994 HCS Inc 800 748 0241 Reorder No 1033R PT Crush and burn hazar d Stay clear of movin g rollers Stop mach ine and raise roll befor e clean ing WAR...

Page 23: ...R WKH XS ORDG RU GRZQ RSHUDWH SRVLWLRQ 0 1 52 35 6685 21752 9DULHV WKH DLU SUHVVXUH IHG WR WKH F OLQGHUV WKDW GULYH WKH WRS ODPLQDWLQJ UROO GRZQ 9 880 7 21 2 RSWLRQDO 7XUQV RQ RU RII WKH YDFXXP WDEOH 63 808 725 63 LVSOD V HLWKHU WKH DFFXPXODWRU RU VSHHG GHSHQGLQJ RQ ZKLFK RX KDYH VHOHFWHG ZLWK WKH 63 808 725 72 63 8670 17 GMXVWV WKH VSHHG RI WKH PDFKLQH IURP HUR WR PD LPXP DV WKH FRQWURO LV WXUQHG...

Page 24: ...PLQDWLQJ UROO WR WKH XS ORDG RU GRZQ RSHUDWH SRVLWLRQ 38 52 35 6685 8670 17 9DULHV WKH DLU SUHVVXUH IHG WR WKH F OLQGHUV WKDW GULYH WKH SXOO UROO GRZQ 9 880 7 21 2 RSWLRQDO 7XUQV RQ RU RII WKH YDFXXP WDEOH 63 808 725 63 0HDVXUHV DQG GLVSOD V HLWKHU WKH DFFXPXODWRU RU VSHHG GHSHQGLQJ RQ ZKLFK RX KDYH VHOHFWHG ZLWK WKH 63 808 725 72 63 8670 17 GMXVWV WKH VSHHG RI WKH PDFKLQH IURP HUR WR PD LPXP DV W...

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Page 30: ...HHG W PLQ 5HYHUVH RUZDUG 5ROO 8S RZQ 6KLP LDO 5ROO 3UHVVXUH 7RS 7HPS 6HW 7RS HDWHU 2Q 2II RWWRP 7HPS 6HW RWWRP HDWHU 2Q 2II 5 5 21752 6 77 1 6 3XOO OXWFK 2Q 2II 3XOO 5ROO 8S RZQ 3XOO OXWFK 3UHVVXUH 3XOO 5ROO 3UHVVXUH 6KLP LDO RROLQJ 6SHFLDO QVWUXFWLRQV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBB...

Page 31: ...W Upper Pull Roll Lower Pull Roll Upper Main Roll Process Control Diagram Lower Main Roll Rewind Upper Film Unwind Brake Tension Lower Film Unwind Paper Unwind Stationary Idler Main Roll Shim Setting Pull Roll Shim Setting Rewind Stationary Idler Output Idlers ...

Page 32: ...UVH RUZDUG 5ROO 8S RZQ RZQ 6KLP LDO 5ROO 3UHVVXUH SVL 7RS 7HPS 6HW 7RS HDWHU 2Q 2II 2II RWWRP 7HPS 6HW RWWRP HDWHU 2Q 2II 2II 5 5 21752 6 77 1 6 3XOO OXWFK 2Q 2II 3XOO 5ROO 8S RZQ 8S 3XOO OXWFK 3UHVVXUH SVL 3XOO 5ROO 3UHVVXUH SVL 6KLP LDO RROLQJ 6SHFLDO QVWUXFWLRQV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB ...

Page 33: ...ROO 8S RZQ RZQ 6KLP LDO 5ROO 3UHVVXUH SVL 7RS 7HPS 6HW 7RS HDWHU 2Q 2II 2Q RWWRP 7HPS 6HW RWWRP HDWHU 2Q 2II 2II 5 5 21752 6 77 1 6 3XOO OXWFK 2Q 2II 3XOO 5ROO 8S RZQ 8S 3XOO OXWFK 3UHVVXUH SVL 3XOO 5ROO 3UHVVXUH SVL 6KLP LDO RROLQJ 6HH LDJUDP D IRU HEELQJ 2XWOLQH 6SHFLDO QVWUXFWLRQV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB...

Page 34: ...st Shim Setting For Board Thickness Hot Upper Main Roll One Pass Laminate and Mount One Pass Mount Top Film Removed Process Control Diagram 3 2a Upper Film Unwind Print Orca Board Tape Front Edge of Print to Orca Board Lower Main Roll Upper Pull Roll Lower Pull Roll ...

Page 35: ...8S RZQ RZQ 6KLP LDO 5ROO 3UHVVXUH SVL 7RS 7HPS 6HW 7RS HDWHU 2Q 2II 2Q RWWRP 7HPS 6HW RWWRP HDWHU 2Q 2II 2Q 5 5 21752 6 77 1 6 3XOO OXWFK 2Q 2II 2Q 3XOO 5ROO 8S RZQ RZQ 3XOO OXWFK 3UHVVXUH SVL 3XOO 5ROO 3UHVVXUH SVL 6KLP LDO RROLQJ 2SWLRQDO 6HH LDJUDP D IRU HEELQJ 2XWOLQH 6SHFLDO QVWUXFWLRQV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB...

Page 36: ... Lower Pull Roll Hot Upper Main Roll Encapsulation Process Control Diagram 3 3a Hot Lower Main Roll Roll Feed Alternative Rewind of Finished Product Upper Film Unwind Sheet Feed Paper Unwind Lower Film Unwind Trimmed Excess Paper Optional Paper Cutter for use with rolled paper ...

Page 37: ...HG W PLQ 5HYHUVH RUZDUG RUZDUG 5ROO 8S RZQ RZQ 6KLP LDO 5ROO 3UHVVXUH SVL 7RS 7HPS 6HW 7RS HDWHU 2Q 2II 2Q RWWRP 7HPS 6HW RWWRP HDWHU 2Q 2II 2II 5 5 21752 6 77 1 6 3XOO OXWFK 2Q 2II 2Q 3XOO 5ROO 8S RZQ RZQ 3XOO OXWFK 3UHVVXUH SVL 3XOO 5ROO 3UHVVXUH SVL 6KLP LDO RROLQJ 2SWLRQDO 6HH LDJUDP D IRU HEELQJ 2XWOLQH 6SHFLDO QVWUXFWLRQV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBB...

Page 38: ...R 7HFK XJXVW Upper Pull Roll Lower Pull Roll Hot Upper Main Roll Two Pass Laminate and Mount First Pass Process Control Diagram 3 4a Rewind of Finished Product Laminate Cold Lower Main Roll Roll Feed Alternative Sheet Feed Mount Adhesive Paper Unwind ...

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Page 40: ...im Setting For Board Thickness Hold Onto Liner Board As It Is Going Through Rolls Tack Leading Edge to Board Release Liner Upper Pull Roll Lower Pull Roll Raise Main Roll If Hot If Cold Use For Mounting Two Pass Laminate and Mount Second Pass Process Control Diagram 3 5a ...

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Page 42: ... 7HFK XJXVW Upper Pull Roll Lower Pull Roll Warm Upper Main Roll 110 F Cold Mount Laminate Process Control Diagram 3 6a Rewind of Finished Product Cold Lower Main Roll Roll Feed Alternative Sheet Feed Mount Adhesive Paper Unwind Release Liner Laminate ...

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Page 51: ... Waves on only one side of the output Hints Check nip settings Check for even paper tension Other Common Problems Problem Blistering in the image Hints Increase speed or lower the operating temperature Problem Coiling of encapsulated images Hints Balance the upper and lower unwind brake tension Make sure main roll temperatures are the same Adjust cooling fans Problem Longitudinal waves or stutteri...

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