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MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC.

PROPRIETARY

C

4151 Anderson Road, DeForest, WI 53532

This print is the property of GBC. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS
SHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES

+ 1D

FINISH
TO BE

125

TITLE :

DATE :

DRAWN BY :

DWG SCALE :

DWG :

REVISION

CHECKED BY : Sean Flo

od

Upper and Lower Idler Assembly
GBC Orca 64 TH

O64TH - 011

N/A

N/A

07/10/03

(2) 613020122
Idler Roller Housing

(2) 701010113
Ball Bearing, #6907

Upper Idler

Lower Idler

(1) 613020310
Idler Roller, Teflon

(1) 613020197
Idler Roller

(2) 601410737
Channel Cover

(9) 701010141
Ball Bearing, #6902

(4) 601220322
Idler Roller Cover

(2) 601220321
Idler Roller Pin

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Summary of Contents for ORCA 64TH

Page 1: ...Illustrated Parts Electrical Schematics GBC ORCA 64 TH ILLUSTRATED PARTS AND SCHEMATICS BOOK 07 11 03 ...

Page 2: ...r Assembly 15 O64TH 012 Rewinder Sprocket Assembly 16 O64TH 013 Unwind Assembly 17 O64TH 014 Solenoid Valve Assembly 18 O64TH 015 Cabinet Cover Assembly 19 O64TH 016 Rear Slitter Assembly 20 ELECTRICALSCHEMATICS O64TH 024 Orca 64 Wire Diagram 21 O64TH 025 DC Power Supply Circuit 22 O64TH 026 Main Motor Drive Circuit 23 O64TH 027 Main MCU Control Circuit 24 O64TH 028 Display Panel Circuit 25 O64TH ...

Page 3: ...ED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY Sean Flood Frame Assembly GBC Orca 64 TH O64TH 001 N A N A 07 10 03 2 601410735 Cross Bar 1 701080407 Steel Chain Chain Gear 12T 20T 1 609060110 DC Geared Motor 1 601410752 Motor Cover 4 701130504 5 Caster 4 601220364 Leveling Foot 2 601220347 PCB Br...

Page 4: ...on thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY Sean Flood Bridge and Rewind Assembly GBC Orca 64 TH O64TH 002 N A N A 07 10 03 3 613020672 Rewinder Shaft 3 613020663 Rewinder Shaft Bushing See O64TH 013 See O64TH 013 See O64TH 013 See O...

Page 5: ...est WI 53532 This print is the property of GBC The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY Sean Flood Rollers and Sensor Assembly GBC Orca 64 TH O64TH 003 N A N A 07 10 03 1 607050121 Upper Heat Roller 1 607050119 Lower ...

Page 6: ...LE DWG REVISION CHECKED BY Sean Flood Front and Rear Table Assembly GBC Orca 64 TH O64TH 004 N A N A 07 10 03 2 601220315 Bearing Housing 12 701010141 Ball Bearing 6902 1 601410740 Idler Roller Bracket Left 1 601410739 Idler Roller Bracket Right 1 613020307 Rear Idler Roller 1 604036233 Rear Cover 1 601410730 Aux Rear Plate 4 613020648 Front Table Pin 1 601410747 Front Table Bracket Right 2 613020...

Page 7: ...L 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY Sean Flood Chain Linking Assembly GBC Orca 64 TH O64TH 005 N A N A 07 10 03 1 701070179 Roller Chain 63 5 pcs 1 701070178 Roller Chain 79 5 pcs 1 701070180 Roller Chain 90 5 pcs 1 703040232 Lower Take Up Boss 3 703040231 Upper Take Up Boss 1 701080554 Heat Roller Sprocket 31T 1...

Page 8: ...20343 601220342 Motor Bracket Left Right 2 701080175 Steel Spur Gear 40T 1 601220340 601220341 Disk Plate Left Right 2 706011196 PCB Tension Adjust 8 601220317 Upper PCB Spacer 1 601220308 601220307 Upper Tension Adjust Support Block Left Right 10 701010133 Ball Bearing 6804 2 601220311 Tension Adjust Shaft 2 613020650 Tension Adjust Blcok 2 601220354 Tension Adjust Shaft Key 8 601220318 Lower PCB...

Page 9: ...4 TH O64TH 007 N A N A 07 10 03 1 601410769 Micro Switch Bracket Right 1 601410768 Micro Switch Bracket Left 1 601410774 Safety Cover Plate Right 1 601410776 Roller Cover Right 10 613030541 Front Table Support Pin 1 601410772 Micro Switch Pressure Right 2 704090419 Micro Switch 1 601410775 Roller Cover Left 1 704090424 Micro Switch 1 601310508 Micro Switch Support 1 613020681 Safety Pin 1 60141077...

Page 10: ...ECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY Sean Flood Control Panel Assembly GBC Orca 64 TH O64TH 008 N A N A 07 10 03 1 601410763 Control Connector 1 601410764 Control Box Bracket 1 601410762 Control Box See Detail A 1 601410745 Gauge Bracket 1 703070292 Fitting KQ2F04 01 1 703070293 Ai...

Page 11: ...O64TH 009 N A N A 07 10 03 1 706011742 PCB EMO Control 1 706011740 PCB Main Control 1 706011197 PCB Power Supply 1 610011909 Transformer GM9661S 12 1 601220348 PCB Plate 1 706011193 PCB Motor Drive 1 604035040 Aluminum Heat Sink 1 706011195 PCB Vacuum Drive 1 705031302 Noise Filter 15A 1 601410781 Power Switch Panel 1 802040350 Power Panel Over Lay 1 601410780 Power Panel 9 704120101 Fuse Holder N...

Page 12: ...dence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY Sean Flood Heater Assembly GBC Orca 64 TH O64TH 010 N A N A 07 10 03 1 810600026 Heater Support Wire 1 706025095 Heater Assembly 1 601220371 Heater Support Bar 2 601410756 Thermostat Bracket Upper 1 704150111 Bi Metal Th...

Page 13: ...C The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY Sean Flood Upper and Lower Idler Assembly GBC Orca 64 TH O64TH 011 N A N A 07 10 03 2 613020122 Idler Roller Housing 2 701010113 Ball Bearing 6907 Upper Idler Lower Idler 1 6...

Page 14: ...rca 64 TH O64TH 012 N A N A 07 10 03 11 701020213 Thrust Needle Bearing AXK1528 1 601220314 Rewinder Tension Shaft Upper 3 601230711 Outer Tension Disc 701020213 1 601220313 Tension Shaft Housing Upper 9 701010141 Ball Bearing 6902 3 703070112 HR2 Inside Tension Disc 3 703070114 HR2 Skin 3 701080280 Steel 1 4 Chain Gear 28T 701010141 701020213 5 701090142 Film Pipe Spring 17 5mm 1 601220669 Tensio...

Page 15: ...XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY Sean Flood Unwind Assembly GBC Orca 64 TH O64TH 013 N A N A 07 10 03 2 613020659 Film Pipe Bracket Support 2 613020756 Tension Wheel 2 613020657 Film Pipe Bracket Upper 2 613020755 Tension Washer 2 613020706 Brake Block Upper 2 613020768 Stopper Pin 2 613020753 Saddle 2 613020651 Film Pipe Assembled View 4 706111...

Page 16: ...est WI 53532 This print is the property of GBC The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY Sean Flood Solenoid Valve Assembly GBC Orca 64 TH O64TH 014 N A N A 07 10 03 3 703070291 Plug PT 1 4 1 703070285 Manifold Block S...

Page 17: ...roperty of GBC The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY Sean Flood Cabinet and Cover Assembly GBC Orca 64 TH O64TH 015 N A N A 07 10 03 1 601410783 Side Cover Lower Left 1 601410785 Side Cover Upper Left 1 601410777 S...

Page 18: ... confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY Sean Flood Rear Slitter Assembly GBC Orca 64 TH O64TH 016 N A N A 07 10 03 1 701110101 Nut M3 1 604022034 Slitter lever 1 701104803 Truss head 2 class bolt 1 613050221 Slitter blade 1 604022033 Slitter blade housin...

Page 19: ...AWING IT IS ISSUED IN CONFIDENCE PERMISSION FROM GBC PROPRIETARY C 4151 Anderson Road DeForest WI 53532 This print is the property of GBC The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY Sean Flood Wiring Diagram GBC Orca 64 ...

Page 20: ...DRAWN BY DWG SCALE DWG REVISION CHECKED BY Sean Flood DC Power Supply Circuit GBC Orca 64 TH O64TH 025 N A N A 07 10 03 VDD VSS VDD 15V 12V 15V CN9 AC8V 1 2 Q1 TIP42C L1 1mH R3 0 1R R4 560RF R6 510RJ 1W CN10 VDD 1 2 BD2 BD205 1 2 3 4 CC1 102J U3 NJM2360 1 SW_C 2 SW_E 3 CAP 4 GND 5 CMP 6 V 7 I_SEN 8 DRV_C EC7 2200 16 CN8 POWER 1 2 3 CN11 POWER 1 2 3 CN12 POWER 1 2 3 D1 SB360 R7 1KF R5 3KF EC6 2200 ...

Page 21: ...DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY Sean Flood Motor Drive Circuit GBC Orca 64 TH O64TH 026 N A N A 07 10 03 MOT_REV ADFB_SPD MOT_PWM 15V VDD VSS MOT_PWM MOT_REV ADFB_SPD VSS MOT_PWM VCC INV_PWM D3 SR106 Q1 IRFP150 D5 FRD 10A R7 10KJ Q3 MPSA43 U1 A 74HCT04AN 1 2 R5 10KJ CC2 104J R4 470 Q2 MPSA43 CC1 104 250V R1 1K 0 5W D2 SR106 15V D6 1N751 R6 3 3KF R2 20KF R3 39R Q4 C102M 15V REL1 REL...

Page 22: ...A1 T0CKL 45 RA2 SCL 46 RA3 SDA 47 RB6 SCK 48 RB7 SDO 49 VDD 50 OSC1 CLKIN 51 OSC2 CLKOUT 52 NC 53 VSS 54 RB2 PWM1 55 RB5 TCLK3 56 RB4 TCLK12 57 RB3 PWM2 58 RB1 CAP2 59 RB0 CAP1 60 RA0 INT 61 RC7 AD7 62 RC6 AD6 63 RC5 AD5 64 RC4 AD4 65 RC3 AD3 66 RC2 AD2 67 RC1 AD1 68 VSS CN4 VAC 1 2 3 CN5 MAIN_MOT 1 2 3 4 CN9 FAN 1 2 3 U2 24LC04 1 A0 2 A2 3 A3 4 VSS 5 SDA 6 SCL 7 WP 8 VDD R1 4 7KF R2 4 7KF CC1 22P...

Page 23: ...0 SPEED SW11 MODE CN1 HIF 3BD 16P 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 VDD U4 74HC4094 1 STR 2 D 3 CLK 15 OE 4 Q1 5 Q2 6 Q3 7 Q4 14 Q5 13 Q6 12 Q7 11 Q8 9 QS 10 QS VDD VDD VDD VDD LD9 TOP LD10 BOT R30 330RJ R31 330RJ R32 330RJ R33 330RJ LD11 SPEED LD12 MODE U3 74HC4094 1 STR 2 D 3 CLK 15 OE 4 Q1 5 Q2 6 Q3 7 Q4 14 Q5 13 Q6 12 Q7 11 Q8 9 QS 10 QS LD1 RUN LD2 STOP LD3 COOL LD4 VAC LD5 FPRS LD6 FREL...

Page 24: ...1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY Sean Flood Safety Relay Board GBC Orca 64 TH O64TH 029 N A N A 07 10 03 U2 REL CH2 1 2 3 4 5 6 7 8 24V U1 REL CH2 1 2 3 4 5 6 7 8 GND U3 REL CH2 1 2 3 4 5 6 7 8 D3 D 10 REL1 REL KML2 1 2 3 4 5 6 7 8 CN8 TABLE_SIG 1 2 CN10 BEAM_SIG 1 2 24V CN7 SAFETY_M S2 1 2 24V CN1 EMS1 1 2 CN3 ...

Page 25: ...1 470RF EC55 1 50 VDD CN57 FOOTSW 1 2 EC56 10 16 D52 1N4148 VDD R77 4 7KF U50 F 14584 13 12 CN54 EMSW1 1 2 U50 C 14584 5 6 R59 4 7KF VDD CN55 EMSW2 1 2 CN50 TABL 1 2 U50 A 14584 1 2 R75 470RF CN56 DET_R 1 2 3 4 Q51 C102M Q52 C102M R50 4 7KF VDD R53 470RF CN53 DET_L 1 2 3 4 R51 4 7KF VDD VDD R52 4 7K Q55 A102M VDD U50 D 14584 9 8 R81 39RF VDD R74 39RF VDD U50 B 14584 3 4 Q53 C102M CN58 LSSR 1 2 CN5...

Page 26: ...ontrol Circuit GBC Orca 64 TH O64TH 031 N A N A 07 10 03 CN106 R_PRE 1 2 CN107 R_REL 1 2 D101 1N4002 12V 12V D102 1N4002 D103 1N4002 D104 1N4002 12V 12V 12V 12V 12V 12V C_REV1 15uF 275V C_REV2 15uF 275V Q101 C102M Q103 C102M CN102 M5267 08P 1 2 3 4 5 6 7 8 Q104 C102M Q110 C102M R102 10KF Q102 C102M Q109 C102M R101 10KF 12V 12V CN103 F_PRE 1 2 CN105 F_REL 1 2 CN108 SYNC_MOT_L 1 2 3 4 5 CN109 SYNC_M...

Page 27: ...X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY Sean Flood Vacuum Fan Driver Circuit GBC Orca 64 TH O64TH 033 N A N A 07 10 03 VAC_PWM ADFB_VAC VSS VSS VSS ADFB_VAC VAC_PWM VAC_PWM VCC VDD 15V CN5 POWER 1 2 3 L1 COIL D2 SR106 Q1 IRF640 D4 1N751 R6 4 7KF R2 20KF D1 SR106 15V Q2 MPSA43 CC1 104 250V CN2 VAC 1 2 R5 10KJ Q3 MPSA43 U1 A 74HCT04AN 1 2 R4 1...

Page 28: ...a couple of volts difference in AC When you order the Electrical Upgrade Kit you will receive all necessary electrical components and installation instructions If you do not receive installation instruction refer to this TSSB Vacuum Fan Driver Board P N 706011195 is not used and no longer available Main Motor Driver Board P N 706011193 is not used and no longer available It has been replaced by P ...

Page 29: ...iscard the vacuum fan driver board 6 Remove the motor plug from the main motor PCB and label it Main Motor 7 Remove the main motor fuse plug from the motor drive PCB and label it MM Fuse 8 Remove the 3 pin power connector from the motor PCB and label it MM PCB Power 9 Remove the 4 pin signal connector from the motor PCB board and label it MM PCB Signal 10 Remove and discard the main motor drive PC...

Page 30: ...motor PCB 18 Locate the coil OC5727CT Slide the bottom tab under the wire channel and use one screw in the top tab at existing hole Route the coil wires through the wire channel and connect the coil to main motor PCB CN9 COIL 19 Cover the exposed aluminum at he top of the kit with two layers of box shipping tape Trim away excess tape 20 Using existing screw holes rotate and move the transformer an...

Page 31: ...s with a yellow stripe Route these to a suitable laminator frame location and screw them on with a clean to metal connection 26 Connect the kit wires labeled Motor Driver Board DC1 to the motor driver board DC1 socket These wires originate at the 48 volt power supply terminals V and V 6175 E Metro Dr DeForest WI 53532 This print is the property of GBC The information thereon is remitted in confide...

Page 32: ...t the Laminator confirm that all functions work then secure all wires Tie wrap or tuck in plastic wire channels as needed 35 Reinstall the electronics area metal cover box It may be necessary to flex the bottom open outward a bit 36 Reinstall machine side panel s Test all functions once again Finished 6175 E Metro Dr DeForest WI 53532 This print is the property of GBC The information thereon is re...

Page 33: ...CED GBC CLAIMS PROPRIETARY RIGHTS TO THE MATERIAL DISCLOSED ON THIS DRAWING IT IS ISSUED IN CONFIDENCE PERMISSION FROM GBC PROPRIETARY C Main Board and Chip 2 6 4 MAIN_MOT VAC FAN 1 2 3 4 1 2 3 MAIN_MOT 1 Ground 2 PWM 3 FWD REV High when Rev 4 Speed feedback VAC 1 On Off High when On 2 Ground 3 Not used FAN 1 Main motor On Off High when On the original PCB trace should be reconnected if cut 2 Grou...

Page 34: ...WHOLE OR IN PART OR USED FOR FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED GBC CLAIMS PROPRIETARY RIGHTS TO THE MATERIAL DISCLOSED ON THIS DRAWING IT IS ISSUED IN CONFIDENCE PERMISSION FROM GBC PROPRIETARY C Main Board and Chip 2 6 4 MAIN_MOT VAC FAN 1 2 3 4 V V L N 24V DC Power supply 200W AC input ORCA 64 TH Kit Fans 12 11 11 14 A1 B A2 A2 VAC Phoenix Relay Vacuum Fan Vacuum Fan O...

Page 35: ...alcon 60 Top Bottom P N 638001697 Required Qty 2 right side for Falcon 60 Top Bottom P N 638001697 Required Qty 1 right side for Talon 44 64 Top P N 638001698 Required Qty 1 right side for Talon 44 64 Bottom P N 638001705 Required Qty 2 left side for Talon 44 64 Top Bottom P N 638001697 Required Qty 1 right side for Talon 80 Top P N 638001705 Required Qty 1 left side for Talon 80 Top P N 638001093...

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