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GBC 5031TS

 

 

            

 

    

OPERATION MANUAL 

 

© 2006 General Binding Corporation

 

18 

ALWAYS 

change the top 

AND

 bottom rolls of the film at the same time. Near the end of each roll of GBC 

laminating film is a label stating, 

“Warning-End of Roll”.

 The appearance of this label on either the top or 

bottom roll requires that new rolls of film be installed as soon as the item presently being laminated completely 

exits the rear of the laminator. Do not introduce any additional items into the laminator when the warning label 

is visible. In fact, when a roll of film starts getting close to the end, it is a good idea to periodically check under 

the Feed Table to determine if the bottom roll will run out of the film first. All GBC film supply rolls have at least 

as much film lengths as the roll indicates (250’,  500’, 1000’,  etc), however they all have “overage”,  and the 

bottom roll could have less footage than the top. 

 

USING A FILM THREADING CARD 
 

 

 

 

 

 

 
 
 

 
 

This method is used when the film web has been removed from 

the unit to either clean the rollers or clear a jam, (wrap-up). 

 

CAUTION:

  The  following  procedure  is  performed  while  the 

laminator  is  hot.  Use  extreme  caution  and  avoid  any  contact 

with  the  Heat  Shoes.  Do  not  allow  remaining  film  to  pass 

through the laminator if there is any exposed liquefied or tacky 

adhesive.  Liquefied  or  tacky  adhesive  will  deposit  on  the  heat 

rollers if the following procedure is not observed.   

 

Refer  to  the  diagram  for  threading  directions  of  Poly-In  and 

Poly-Out films. 

 

1.  Remove the safety shield and feed tray. 

2.  Cut  the  existing  top  and  bottom  film  webs  between  the 

supply rolls and the heat shoes. 

3.  Gap the rollers by rotating the Roller Pressure Handle to 

the GAP position, located on the right side of the machine 

4.  Grab hold of the web, (top and bottom films), and pull the 

web  completely  out  the  front  of  the  unit,  making  certain 

no exposed adhesive contacts the Heat Shoes. 

5.  Remove  the  bottom  film  supply  shaft  by  pulling  the 

Lateral Film Adjuster (Fig. 33) from its cradle and sliding 

the  film  shaft  to  the  left  until  it  clears  the  hex-shaped 

brake hub. 

6.  Remove the “O” rings from the core adaptors of the film 

supply shaft and slide the shaft out of the core. 

 

Take a new film supply roll… 

 

7.  Slide the film shaft into the core of the roll of film ensuring 

the  film  will  unroll  from  the  bottom  for  Poly-In  film  and 

from the top for Poly-Out film. 

8.  Install  the  bottom  film  supply  shaft  by  inserting  the  right 

end  of  the  shaft  into  the  brake  hub  and  the  Lateral 

Adjuster  into  its  cradle.  Make  sure  the  two  pins  of  the 

Lateral Adjuster are facing out of the cradle. (Fig. 34) 

9.  Release the brake tension and unroll approximately 2 feet 

of film. Lower the bottom idler bar (Fig. 35) and thread the 

leading  edge  of  film  under  and  around  the  bar  (Fig.36). 

Slide the idler bar back into place and drape the film over 

the bottom roll of film.  

Figure 33 

Figure 34 

Figure 35 

Summary of Contents for 1711718

Page 1: ...GBC 5031TS Roll Laminator 1711718 Instruction Manual...

Page 2: ...5031TS OPERATION MANUAL...

Page 3: ...Panel 5 Feeder Controls 6 7 Swing out Feeder 7 Skew Adjustment 8 Laminator Control Panel 9 10 Laminator Controls 11 12 Cutter Control Panel 13 Cutter Controls 14 Start Up Sequence 15 Dual Feed Deliver...

Page 4: ...TO GUARD AGAINST INJURY THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED IN INSTALLATION AND USE OF THE LAMINATOR General Keep hands long hair loose clothing and articles such as necklaces or ties aw...

Page 5: ...leaning adjustment normal cosmetic or mechanical wear or freight charges Without limiting the generality of the previous paragraph GBC s obligation under this limited warranty does not include 1 Damag...

Page 6: ...nter F LENGTH ADJ Sets the length of the sheet G GAP ADJ Sets the gap in between the sheets LED DISPLAY Figure 3 A Displays the selected sheet length B Displays the number of sheets fed C Displays the...

Page 7: ...tes the top sheet from the stack Sheets should be underneath the lip but not touching it The starting point is to bring the stack of sheets to mid way of the air blast holes If the pickup heads on the...

Page 8: ...y will prevent the sheets from feeding properly Warning Do not stack anything on the Feed Table other than the sheets intended to be laminated Make sure the sheets are directly under the Pile Height b...

Page 9: ...ntrolled by which ever feed tire has the most downward pressure on the feed roller It is recommended to adjust only one feed tire at a time Making adjustments to both feed tires at the same time will...

Page 10: ...ns ON OFF Fans will automatically shut off when STOP is pressed D Run Turns the drive motor ON E Stop Turns the drive motor OFF F Reverse Places the drive motor in reverse Press and hold to reverse th...

Page 11: ...djusts the temperature UP DOWN for Bottom Heat Shoe I Job Selects the preset jobs settings Operator programmable J Speed Adjusts the speed of the drive motor 4 LED DISPLAY Figure 14 A Displays the tem...

Page 12: ...tings a Heavy material up to 1 6 1mm including film b 1 5 3 0 mil film 38 75 mic c 5 mil film 125 mic d 10 mil film 250 mic A Scrap Rewind Clutch Figure 18 Adjusts the tension on the Scrap rewind shaf...

Page 13: ...Left and Right Safety Latches Figure 20 A Lateral Film Adjuster B Adjustment Knob C Locking Knob A Scrap Rewind Tube and Guides Figure 21 Rewinds the scrap film from the side slitting operation B Cool...

Page 14: ...C Speed Sets the speed of the feed rollers D RUN Starts the feed motor E STOP Stops the feed motor Press and hold to clear the counter F FWD Press and hold to manually advancement of the feed motor G...

Page 15: ...Adjustable Web Guides May be used to steer the web int the cutter area for straight cuts C Safety Shield A Web path Figure 26 Laminating film loaded onto the machine STACKER TRAY Figure 27 A Adjustabl...

Page 16: ...ead the web through the cutter by either raising the safety shield and pushing the web through the rollers or by pressing and holding the FWD button while guiding the web into the rollers 13 Select th...

Page 17: ...igure 32 4 Remove the two thumbscrews that hold the rack to the feed arms Fig 30 5 Loosen the two knobs on each side of the frame that hold the feed arm assembly up Fig 31a 31b They do not have to be...

Page 18: ...t the table up and then pull back about two inches 3 Push the table down and pull out away from the laminator FILM LOADING AND THREADING Adhesive will deposit on the rollers if Only one roll is used R...

Page 19: ...the heat rollers if the following procedure is not observed Refer to the diagram for threading directions of Poly In and Poly Out films 1 Remove the safety shield and feed tray 2 Cut the existing top...

Page 20: ...the idler bar and Fig 37 Drape the film over the top heat shoe 13 Slide a sheet of paper which is long enough to reach the pull rollers into the nip rollers so that the paper is sticking out the front...

Page 21: ...7 Replace the feed tray and safety shield close the rollers using the pressure handle and press RUN 8 Observe the film being pulled through the laminator to assure that the remaining existing film and...

Page 22: ...es smaller 3 Film tension should be checked occasionally to assure that the adjustment is correct 4 The tension will change whenever the speed is adjusted up or down When making speed adjustments chec...

Page 23: ...ong Grain where the grain runs in the longest direction of the sheet or Short Grain where the grain runs in the shortest direction of the sheet There are several basic ways to determine the direction...

Page 24: ...dwell time Dwell time is controlled by the speed of the motor and is defined as the amount of time the film is in contact with the heat shoes As a general rule the thicker the film the slower the spee...

Page 25: ...p Temperature 235 200 Running Temperature 5 mil 225 130 5 Start Up Temperature 235 180 Running Temperature 10 mil 225 120 4 NAP I Film Gage Heat Shoe Nip Roller Max Speed Setting Start Up Temperature...

Page 26: ...ilm threading card 2 Set the temperature of the top and bottom heat shoes at 32 degrees 3 Set the temperature of the nip rollers at 200 degrees 4 Wipe the heat shoes with a clean lint free cloth Exerc...

Page 27: ...Side guide and or rear stops are too tight against the stack Loosen the side guides and or rear stops Vacuum regulator may be out of time Have a qualified technician check the vacuum timing Inconsist...

Page 28: ...latched Check the Safety Shield latches Blown fuse s Replace fuse s Rear cut is angled Output roller guides not lined up properly Adjust the Output Roller Guides Not cutting Sheet sensor not working...

Page 29: ...e and Plug Feeder 115 VAC 2 Amp Wired with 69 cord NEMA 5 15 plug Laminator 220 VAC 30 Amp Wired with 65 cord NEMA 6 30 plug Single Phase see below Cutter 115 VAC 2 2 Amp Wired with 69 cord NEMA 5 15...

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