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Gazebo penguin 41218-12 SAND, Assembly Instructions Manual

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Gazebo penguin 41218-12 SAND Assembly Instructions Manual Download Page 15

ZZZ-184.41218.1116-20.GP.EN.doc 

      WEB VERSION 

          15 

DESCRIPTION 

P

ACK

E

D 

IN 

BO

X

 

Q

T

Y

 

DRAWING 

DESCRIPTION 

P

ACK

E

D 

IN 

BO

X

 

Q

T

Y

 

DRAWING 

08-145-12 

MIDDLE 

ROOF JOINT 

O 

5 

4

 

 

08-146-12 

MIDDLE ROOF 

JOINT 

P 

5 

4

 

 

08-147-12 

MIDDLE 

ROOF JOINT 

Q 

5 

4

 

 

08-148-12 

ROOF 

RAFTER CAP 

R 

5 

16

 

 

08-149-12 

EDGING 

S 

Length 

120.6 

cm

 

5 

4

 

 

08-150-12 

ROOF CROSS 

BAR 

T 

Length 94.5

 cm

 

5 

4

 

 

08-151-12 

EDGING 

U 

Length 

120.6 

cm

 

5 

4

 

 

08-152-12 

ROOF CROSS 

BAR 

V 

Length 94.4

 cm

 

5 

4

 

 

08-153-12 

EDGING 

W 

Length 

120.6 

cm

 

5 

4 

 

08-154-12 

ROOF CROSS                   

BAR 

X 

Length 94.4

 cm

 

5 

4 

 

08-155 

(24 ¼”X42 ¼”) 

TOP ROOF 

LEFT PANEL 

Y 

1 

4 

 

08-156-12 

SCREW 

Z 

5 

64 

 

 

08-157 

(24 ½”x46 ½”) 

TOP ROOF   

CORNER 

PANEL 

Aa 

1 

4 

 

08-158-12 

BOLT 

Bb 

5 

76 

 

08-161-12 

BOLT 

Cc 

5 

12 

 

08-167-12 

SCREW 

Ee 

5 

28 

 

(M6x63.5mm)

 

08-168-12 

BOLT 

Ff 

5 

24 

 

08-187 

WASHER 

Gg 

5 

45 

 

 

Summary of Contents for 41218-12 SAND

Page 1: ... X 18 SOLARIUM ASSEMBLY INSTRUCTIONS DO NOT DESTROY THE BOXES UNTIL COMPLETELY ASSEMBLED PLEASE VERIFY THE CONTENT OF EACH BOX AGAINST THE LIST OF PARTS Three adults required for assembly Base Dimensions 12 x18 11 Largest Dimensions 13 6 x20 4 Overall Height 110 see pg 24 APPROX ...

Page 2: ...ions and check that all parts are present in the boxes If any parts are missing refer to warranty information A 6ft 1 8m stepladder Phillips screwdriver tape measure level mallet and a tarp to place parts on will be required for assembly not included Remove top protective film from roof panels prior to assembly DO NOT remove bottom protective film until ready to insert roof panels so as to identif...

Page 3: ...haser with the bill In order to properly exercise your warranty please comply with the following Carefully inspect the contents of the carton for missing or damaged components Should you discover damaged or missing parts do not return the product to the place of purchase but contact Gazebo Penguin Customer Service Department at the numbers listed below Montreal 514 276 3485 Elsewhere 1 800 737 717...

Page 4: ...EMBLED Tools needed Step Ladder 6 8 2 Phillips 2 Robertson Screwdriver not supplied Rubber Mallet Various Files 12 piece of wood Based on the location decide where you would like to position the solarium Remember the sliding door with C shape should be placed on the left side Sliding door with receiver channel Regular sliding door ...

Page 5: ...rs Zz Make sure the shape of the aluminum matches the other parts to be joined With a rubber mallet get them closed at the corners Make sure to not damage the aluminum parts Use screws Z to secure 4 corners manually screwing all screws into frame 4 predrilled holes 3 After assembling door frame attach to frames B on either side by sliding connecting piece E between the frame and the door frame 4 W...

Page 6: ...ERSION 6 Step 2 1 Place a bolt Ww and washer Gg through the top door rail F and door frame and a female bolt Cc 2 from the other side Once all are inserted tighten them all securely 2 Secure bottom door rail G using a bolt Cc and washer Gg ...

Page 7: ... sliding door C 2 Attach the plastic piece into the bottom door rail G of the sliding door C 3 Use bolt Bb to affix the plastic stoppers H one on each end of the top door rail F 4 Then use screw Oo to affix the upper door rail end caps Nn one at each end of top rail F 5 The other side of top rail F is same as above step Doors as seen from inside Repeat steps 2 and 3 for the second door Ww Ww ...

Page 8: ...Rafters must be affixed where panels connect to each other Step 5 Use the same method to assemble roof rafters K for the angled panels The metal piece affixed to the rafter K is adjustable chose one hole to affix the rafter K to the top of the panel Note 1 The K Rafter has 1 bracket with 2 holes Attach roof with 1 screw when installing on top of the frames Make sure that extra hole on bracket rema...

Page 9: ...Gg to affix the top cap M to the central hub N Step 7 First remove the protective layer from the PC panels then insert them Y Aa Ll Qq between the roof rafters according to the below drawing instructions Note the side that had the protective layer should be face down TOP VIEW ...

Page 10: ...e joints to line up once all polycarbonate roof panels are in place use a small piece of wood and hammer then tap down on the middle of the joint bringing it down and holding at the same time the joint and top polycarbonate Do not tap too hard Step 9 After the installation of the middle roof joints complete insert the bottom PC roof panels Jj Kk Mm Rr according to below drawing instructions They s...

Page 11: ...uminum edging S U W Ss to surround the edges of the PC roof using bolt Bb and rafter cap R tighten securely Step11 Once the installation of the edging complete start affixing the roof cross bars T V X Tt using bolt Ff Affix the top cross bars Uu onto the roof rafter L using bolt Ff TOP VIEW ...

Page 12: ...19 pull 1 pin out of the lock position and push the frame to the end of the track then ease the window out of the tracks one side at a time 2 To remove screening panel first remove windows then unscrew the 2 screws at the top corners of the screen frame 3 Note that this unit is not waterproof For best protection against rain close the windows of each frame with the outside window in the center and...

Page 13: ...ZZZ 184 41218 1116 20 GP EN doc WEB VERSION 13 Suggestions The below mentioned are only suggestions in order to permit drainage these will vary depending on your flooring material flatness and slope ...

Page 14: ... 160 12 SLIDING DOOR WITH RECEIVER CHANEL D 2 1 08 133 12 CONNECTING PIECE E Length 200 6 cm 4 14 08 162 12 TOP DOOR RAIL F Length 208 cm 4 2 08 163 12 BOTTOM DOOR RAIL G Length 205 6 cm 4 2 08 138 12 PLASTIC STOPPER H 5 4 08 139 12 135 ANGLED OUTSIDE CONNECTOR I Length 200 6 cm 4 8 08 140 12 135 ANGLED INSIDE CONNECTOR J Length 200 6 cm 4 8 08 141 12 ROOF RAFTER K Length 239 7 cm 4 8 08 142 12 RO...

Page 15: ...ING S Length 120 6 cm 5 4 08 150 12 ROOF CROSS BAR T Length 94 5 cm 5 4 08 151 12 EDGING U Length 120 6 cm 5 4 08 152 12 ROOF CROSS BAR V Length 94 4 cm 5 4 08 153 12 EDGING W Length 120 6 cm 5 4 08 154 12 ROOF CROSS BAR X Length 94 4 cm 5 4 08 155 24 X42 TOP ROOF LEFT PANEL Y 1 4 08 156 12 SCREW Z 5 64 08 157 24 x46 TOP ROOF CORNER PANEL Aa 1 4 08 158 12 BOLT Bb 5 76 08 161 12 BOLT Cc 5 12 08 167...

Page 16: ...ROOF PANEL Ll 1 4 08 198 46 x43 BOTTOM ROOF RIGHT PANEL Mm 1 4 08 134 12 UPPER DOOR RAIL END CAP Nn 5 2 08 135 12 SCREW Oo 5 4 08 170 12 MIDDLE ROOF JOINT Pp 5 4 08 172 41 x42 TOP ROOF CENTER PANEL Qq 1 4 08 171 41 x43 BOTTOM ROOF CENTER PANEL Rr 1 4 08 173 12 EDGING Ss Length 108 cm 5 4 08 174 12 ROOF CROSS BAR Tt Length 108 cm 5 4 08 175 12 TOP ROOF CROSS BAR Uu Length 108 cm 5 4 11 599 CORNER K...

Page 17: ...QTY DRAWING DESCRIPTION PACKED IN BOX QTY DRAWING 11 597 12 VERTICAL DOOR FRAME Yy Length 200 cm 2 2 11 598 12 HORIZONTAL BAR FOR DOOR FRAME Zz Length 206 14 cm 2 2 12 037 12 FEMALE BOLT Cc 2 5 12 12 047 12 BOLT Ww 5 12 M5 15mm 11 623 EXTRA SINGLE DOOR AVAILABLE PLEASE CALL ...

Page 18: ... P ROUND SPLINE FOR PVC WINDOW 15 097 12 DOOR WHEEL ASSEMBLY 15 123 12 PIN FOR PVC WINDOW 11 736 12 RECEIVER CHANNEL FOR DOUBLE DOOR 13 054 PC WINDOW for double door 10 458 REPLACEMENT WEATHERSTRIP 12 046 12 MOSQUITO SCREEN in frame 15 124 12 MOUNTING BRACKET FOR RAFTER K 85 014 REPLACEMENT SCREENING no frame 15 125 12 MOUNTING BRACKET FOR RAFTER L 85 417 S ROUND SPLINE FOR SCREENING 19 102 12 MOU...

Page 19: ...G DOOR WITH RECEIVER CHANEL D 2 1 08 133 32 CONNECTING PIECE E Length 200 6 cm 4 14 08 162 32 TOP DOOR RAIL F Length 208 cm 4 2 08 163 32 BOTTOM DOOR RAIL G Length 205 6 cm 4 2 08 138 32 PLASTIC STOPPER H 5 4 08 139 32 135 ANGLED OUTSIDE CONNECTOR I Length 200 6 cm 4 8 08 140 32 135 ANGLED INSIDE CONNECTOR J Length 200 6 cm 4 8 08 141 32 ROOF RAFTER K Length 239 7 cm 4 8 08 142 32 ROOF RAFTER L Le...

Page 20: ...ING S Length 120 6 cm 5 4 08 150 32 ROOF CROSS BAR T Length 94 5 cm 5 4 08 151 32 EDGING U Length 120 6 cm 5 4 08 152 32 ROOF CROSS BAR V Length 94 4 cm 5 4 08 153 32 EDGING W Length 120 6 cm 5 4 08 154 32 ROOF CROSS BAR X Length 94 4 cm 5 4 08 155 24 X42 TOP ROOF LEFT PANEL Y 1 4 08 156 32 SCREW Z 5 64 08 157 24 x46 TOP ROOF CORNER PANEL Aa 1 4 08 158 32 BOLT Bb 5 76 08 161 32 BOLT Cc 5 12 08 167...

Page 21: ...ROOF PANEL Ll 1 4 08 198 46 x43 BOTTOM ROOF RIGHT PANEL Mm 1 4 08 134 32 UPPER DOOR RAIL END CAP Nn 5 2 08 135 32 SCREW Oo 5 4 08 170 32 MIDDLE ROOF JOINT Pp 5 4 08 172 41 x42 TOP ROOF CENTER PANEL Qq 1 4 08 171 41 x43 BOTTOM ROOF CENTER PANEL Rr 1 4 08 173 32 EDGING Ss Length 108 cm 5 4 08 174 32 ROOF CROSS BAR Tt Length 108 cm 5 4 08 175 32 TOP ROOF CROSS BAR Uu Length 108 cm 5 4 11 599 CORNER K...

Page 22: ...QTY DRAWING DESCRIPTION PACKED IN BOX QTY DRAWING 11 597 32 VERTICAL DOOR FRAME Yy Length 200 cm 2 2 11 598 32 HORIZONTAL BAR FOR DOOR FRAME Zz Length 206 14 cm 2 2 12 037 32 FEMALE BOLT Cc 2 5 12 12 047 32 BOLT Ww 5 12 M5 15mm 11 623 EXTRA SINGLE DOOR AVAILABLE PLEASE CALL ...

Page 23: ...P ROUND SPLINE FOR PVC WINDOW 15 097 32 DOOR WHEEL ASSEMBLY 15 123 32 PIN FOR PVC WINDOW 11 736 32 RECEIVER CHANNEL FOR DOUBLE DOOR 13 054 PC WINDOW for double door 10 458 REPLACEMENT WEATHERSTRIP 12 046 32 MOSQUITO SCREEN in frame 15 124 32 MOUNTING BRACKET FOR RAFTER K 85 014 REPLACEMENT SCREENING no frame 15 125 32 MOUNTING BRACKET FOR RAFTER L 85 417 S ROUND SPLINE FOR SCREENING 19 102 32 MOUN...

Page 24: ...ZZZ 184 41218 1116 20 GP EN doc WEB VERSION 24 Note The dimensions are approximate ...

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