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Novitool® AERO™ Portable Splice Press Welding Guidelines

Novitool® AERO™ Portable Splice Press Welding Guidelines – V6

Page 3

Cautions

Overall Safety Rules

To Avoid Severe Personal Injury or Property Damage, Read Carefully and Understand the Following

Safety Precautions.

DANGER

Terminate electrical hazards by removing power cord from wall receptacle or machine base inlet.

WARNING

Terminate pressure related hazards by pressing the red pressure relief button.

CAUTION

Avoid temperature related hazards by handling press components and belt once safely cooled.

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Summary of Contents for Mectrol Novitool AERO

Page 1: ...Novitool AERO Portable Splice Press Welding Guidelines V6 Last Updated 10 06 15 Welding Guidelines Novitool AERO Portable Splice Press...

Page 2: ...oduction 2 Cautions 3 PC10 and PC20 4 Belt Preparation 4 Press Assembly 7 Welder Operation 11 Welding Parameters 13 CC40 15 Belt Preparation 15 Press Assembly 18 Welder Operation 22 Welding Parameters...

Page 3: ...mbedded in the belt material for toothed belts the thermocouple should be placed in the silicone pad s tooth trough If the thermocouple doesn t register the minimum actual belt temperature called out...

Page 4: ...Injury or Property Damage Read Carefully and Understand the Following Safety Precautions DANGER Terminate electrical hazards by removing power cord from wall receptacle or machine base inlet WARNING T...

Page 5: ...240 for the PC10 and 380 for the PC20 2 Running in an untensioned state most of the belt flex takes place in the flat area between the teeth rather than at the tooth itself The weld should always be...

Page 6: ...apply pressure on it with one hand C Using your other hand make several straight scoring cuts with the utility knife Do NOT try to cut the belt in one deep cut It does not work D You will have two sp...

Page 7: ...Novitool AERO Portable Splice Press Welding Guidelines V6 Page 6 3 Clean the prepared ends with alcohol 91 or higher and a clean rag Clean top and bottom surfaces at least 5 to 6 from the joint A clea...

Page 8: ...g Guidelines V6 Page 7 Press Assembly PC10 and PC20 1 Place one end of the belt into the press 2 Load the other end of the belt into the press from the opposite side 3 Confirm that the mating surfaces...

Page 9: ...substituted to fill out the press but the use of like belt material will reduce the hourglass effect in the weld area caused by shrinkage Any silicone used on the tooth side must have the same tooth...

Page 10: ...her using a soldering gun with a smooth tip Weller PN 6160 Weller offers a cordless battery powered powered portable soldering iron PN BP860MP for added convenience It is also recommended that the tap...

Page 11: ...0 and PC20 Novitool AERO Portable Splice Press Welding Guidelines V6 Page 10 9 Set the top press beam on the Teflon sheet 10 Hand tighten the side bolts until they stop Do NOT use any tools to tighten...

Page 12: ...welder A Connect cable from the top of the welder into the bottom platen and then plug it into the power cord Voltage from 230V to 460V 1 Powered on the welder will be idling at 70 F 2 Temperature co...

Page 13: ...al and the environment Prior to attempting the actual weld it is necessary to confirm that the temperature needed to achieve this phase transition is met by conducting a test weld To conduct this test...

Page 14: ...7 1 2 7 1 2 6 Pressure Bar 1 98 1 98 1 98 Type of Cut Split Tooth Split Tooth Split Tooth Bottom Pad 12 mm Silicone Silicone Silicone For use with the 8 mm thick silicone bottom plate PC10 PC20 PC20 C...

Page 15: ...ess is 150 F When the welder completes the welding and cooling cycles A Release the pressure using the RED button on the bottom next to pressure regulator digital screen B Loosen the side bolts C Remo...

Page 16: ...Preparation CC40 CAUTION WEAR PROTECTIVE GLOVES 1 Determine belt length Mark belt To prepare belt ends for a Finger Punch chevron cut the following items are needed Cutting Fixture Clamps Nylon or Ru...

Page 17: ...ou do the other end from the same edge and place it into the fixture the same way B Cutting fixture has an open tooth on the front side Select one side of the edge in that tooth and make a mark on the...

Page 18: ...rubber hammer to complete the cut Use light hammer pressure 4 The AA end of the belt will be inserted from the back of the cutting fixture and punched from the front of the cutting fixture The BB end...

Page 19: ...ce Press Welding Guidelines V6 Page 18 Press Assembly CC40 1 Once both ends are cut punched place one end of the belt into the press Welder and Accessories Upper Platen Alcohol Clamps Teflon Sheet Lik...

Page 20: ...against the belt edges place a narrow strip at least 015 thinner than the belt on each side outside to cap the end of this belt like material Filler strips along the belt edges serve several purposes...

Page 21: ...ding Guidelines V6 Page 20 4 Apply a 1 5 strip of blue urethane foil across the belt over the top and bottom splice Gates Mectrol PN 15260 sold in 50 lengths 5 Place Teflon sheet over the joint area B...

Page 22: ...ol AERO Portable Splice Press Welding Guidelines V6 Page 21 6 Set the top of the welder on the Teflon sheet 7 Hand tighten the side bolts until they stop Do NOT use any tools to tighten the bolts Tigh...

Page 23: ...A Connect cable from the top of the welder into the bottom press beam and then plug it into the power cord Voltage from 230V to 460V B Powered on the welder will be idling at 70 F 2 Temperature contro...

Page 24: ...he belt material Minimum actual belt temperature and dwell time can be found directly below the Weld Parameters table If the thermocouple doesn t register this minimum actual belt temperature it is li...

Page 25: ...perature control options must be completed 4 Cooling and removing the belt When the welder completes the welding and cooling processes A Release the pressure using the RED button on the bottom next to...

Page 26: ...5 Belt Preparation FC9 and FC12 Finger Cut Directions 1 Flat belt should be prepared following a traditional flat belt finger pattern such as 20mm x 70mm In the event that a finger cannot be punched t...

Page 27: ...Guidelines FC9 and FC12 Novitool AERO Portable Splice Press Welding Guidelines V6 Page 26 2 Place one end of the belt into the press 3 Load the other end of the belt into the press from the opposite s...

Page 28: ...platen with like belt material and use a narrow silicone strip approximately1 wide and at least 0 015 thinner than the belt itself at each outside platen end to cap the end of this like belt material...

Page 29: ...top and bottom platen during welding There can be no gaps or open areas on the platen bed Add 1 5 foil over splice Gates Mectrol PN 15260 sold in 50 lengths 6 The effective heating area is indicated...

Page 30: ...ortable Splice Press Welding Guidelines FC9 and FC12 Novitool AERO Portable Splice Press Welding Guidelines V6 Page 29 7 Place silicone pad over embossed side 8 Install clamping bars Pad Added Positio...

Page 31: ...FC12 Novitool AERO Portable Splice Press Welding Guidelines V6 Page 30 9 Set the top platen on the pad 10 Hand tighten the side bolts until they stop Do NOT use any tools to tighten the bolts Tighten...

Page 32: ...welder A Connect cable from the top of the welder into the bottom platen and then plug it into the power cord Voltage from 230V to 460V 1 Powered on the welder will be idling at 70 F 2 Temperature con...

Page 33: ...confirm that the temperature needed to achieve this phase transition is met by conducting a test weld To conduct this test a thermocouple must be embedded in the belt material The minimum actual belt...

Page 34: ...en button to start the cycle A All temperature control options must be complete 4 Cooling and removing the belt Maximum temperature before opening the press is 150 F When the welder completes the weld...

Page 35: ...le Splice Press Welding Guidelines FC9 and FC12 Novitool AERO Portable Splice Press Welding Guidelines V6 Page 34 5 IMPORTANT Do NOT run the belt immediately The belt requires an additional 30 to 60 m...

Page 36: ...ture in that area to climb above that recommended for the press Unit makes a clicking sound when turned on Extension cord used may be exceeding the maximum cord length of 100 Weld shows pinholing or p...

Page 37: ...s Mectrol Inc 9 Northwestern Drive Salem NH 03079 U S A Tel 1 603 890 1515 Tel 1 800 394 4844 Fax 1 603 890 1616 email contact gatesmectrol com Gates Mectrol is a registered trademark of Gates Mectrol...

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