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                                           MC2000 USER GUIDE 

                    

15 

 

 

4. 2 – 

SPARE PARTS: 

 

Note:   Any intervention by the operator on the machine during the warranty period will render 

it void. 

 

To order any spare parts, it is necessary to give the part’s reference number, its computer code, 
as well as the quantity required. 
 
Example :  

 

Reference :  

Piston 

 

Computer Code :   MC2000-8939 

 

Quantity :  

 
 
 

4. 2. 1 – 

MACHINE SPARE PARTS 

 
 

Item Reference 

Description 

P/N 

Quantity

Item 6 / Fig 2 /Pge 6  MC2000-8937  Crimper Head 

7482-19830 

Item 3 / Fig 2 /Pge 6  MC2000-9356  Flange 

7482-19831 

Item 12 /Fig 2/Pge 6  MC2000-1104  Clamp screw CHC M10x45 12-9  7482-19832 

16 

Item 8 / Fig 2 /Pge 6  MC2000-8939  Piston 

7482-19833 

Item 4 / Fig 2 /Pge 6  MC2000-8940  Die holder 

7482-19834 

Item 13/ Fig 2/Pge 6  MC2000-8941  Stop Strip 

7482-19835 

Item 5 / Fig 2 /Pge 6  MC2000-8942  Return spring 

7482-19836 

Item 12 /Fig 4/Pge 9  MC2000-9120  Die holder spring 

7482-19837 

Item 17 /Fig 2/Pge 6  MC2000-9084  Carrying piston ring 

7482-19838 

Item 16 /Fig 2/Pge 6  MC2000-9088  Anti extrusion bush D 185 

7482-19839 

Item 16 /Fig 2/Pge 6  MC2000-9085  O-ring D 164.45 x 5.33 

7482-19840 

Item 15 /Fig 2/Pge 6  MC2000-9086  O-ring D 139.07 x 5.33 

7482-19841 

Item 15 /Fig 2/Pge 6  MC2000-9089  Anti extrusion bush D 140 

7482-19842 

Item 6 / Fig 4/ Pge 9  MC2000-211 

Battery 9V 

7482-19843 

Item 6 / Fig 4 /Pge 9  MC2000-9091  Battery casing 

7482-19844 

Item 5 / Fig 4 /Pge 9  MC2000-9093  Push button 

7482-19845 

Item 7 / Fig 4/ Pge 9  MC2000-9094  Indicator light 

7482-19846 

Item 7 / Fig 4 /Pge 9  MC2000-9095  Indicator light bulb 

7482-19847 

Item 2 / Fig 4 /Pge 9  MC2000-8557  Manual pump 

7482-19848 

Item 13 /Fig 4/ Pge 9  MC2000-9083  Frame handle 

7482-19849 

Item 18/ Fig 2 /Pge 6  MC2000-9496  Gauge assembly 

7482-19850 

Item 2 /Fig 2 / Pge 6  MC2000-8943  Gauge rod 

7482-19851 

Item 11/Fig 2 /Pge 6  MC5000-4855  Die holder spring 

7482-19230 

Item 1/ Fig 2 / Pge 6  MC5000-21 

Rev counter button 

7482-19228 

Item 9 / Fig 2/ Pge 6  MC5000-75 

Micro switch 

7482-19265 

Item 10 /Fig 2/Pge 6  MC5000-54 

Die retaining pins 

7482-19033 

 
 

 

4. 2. 2 – 

TOOLING SPARE PARTS 

 
 

 

Item 7 /Fig 2/Pge 6 

Crimping die sets  (See Crimp Data CD for Product Numbers_ 

 
 

 

 

Summary of Contents for MC2000

Page 1: ...MC2000 OPERATING AND CALIBRATION INSTRUCTIONS...

Page 2: ...INSTRUCTIONS 8 3 1 SAFETY 8 3 2 UNPACKING INSTALLATION 8 3 3 COMMISSIONING OPERATION 10 3 4 CALIBRATION 11 3 5 POSITION AND FITTING OF THE DIES 12 4 SERVICING AND MAINTENANCE 13 4 1 MAINTENANCE 13 4...

Page 3: ...MITY The undersigned Company GATES hereby declares that the new equipment referred to hereafter as MC2000 Serial N conforms with the GATES Specification and with the Hygiene and Safety at Work Regulat...

Page 4: ...ic Pressure 800 bar Dimensions H 310 x W 300 x L 430 mm Weight 41 Kg Crimping Capacity braided hoses from 3 16 to 1 1 4 spiral hoses 1 4 to 1 non skive 1 1 4 skived Pump Manual two speed Oil Tank 0 5...

Page 5: ...hydraulic power required to move the dies during the crimping process Its characteristics are specially designed to provide the best compromise between available power die movement speed and ease of...

Page 6: ...upling to be crimped onto the flexible hose It comprises the following elements see figure 2 crimping head body 6 sets of dies 7 a hollow piston moved by the oil pressure 8 eight return springs 5 a cr...

Page 7: ...ies of thermal body and surface treatments so that they can resist the large loads and wear through friction is prevented Precise guiding is ensured by means of two Teflon Bronze bearers on the piston...

Page 8: ...he packaging is not damaged when opening it so that it can be stored Lift the box cover then remove the screws positioned at the bottom of the packaging uprights remove the uprights from the box The c...

Page 9: ...MC2000 USER GUIDE 9 Figure 4 Identification diagram...

Page 10: ...to check the battery 6 is not flat and that the indicator light 7 works correctly Place the hose together with its coupling inside the crimping head 8 whilst respecting the position of the coupling i...

Page 11: ...eter and the calibration diameter of 26 0 mm 2 Open the crimping head to its maximum 3 Unscrew the two M6 screws which hold the stop strip on the back of the piston Fig 2 2 then remove the strip Fig 2...

Page 12: ...S In order to crimp GATES couplings correctly onto GATES hoses it is necessary to adhere to the installation positions of the dies and to the crimping positions below or Fig 5 Crimping positions and i...

Page 13: ...ybdenum bisulfide this product is provided with the machine and is available from GATES 7482 19957 Lubricate after every 100 crimping operations as indicated below Procedure Lift the back of the die h...

Page 14: ...HE BATTERY The end of crimping indicator light operates by way of a type 6LR 61 9 Volt battery Procedure Using the lubrication tool apply slight pressure onto the battery casing tray Pull the tray to...

Page 15: ...g 2 Pge 6 MC2000 9088 Anti extrusion bush D 185 7482 19839 1 Item 16 Fig 2 Pge 6 MC2000 9085 O ring D 164 45 x 5 33 7482 19840 1 Item 15 Fig 2 Pge 6 MC2000 9086 O ring D 139 07 x 5 33 7482 19841 1 Ite...

Page 16: ...r the warranty has been expressly or implicitly broken This guarantee replaces all other guarantee including implicit guarantees Every effort has been made to provide exact and exhaustive information...

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