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Page 8

 

ENGINE CHANGEOVER TO GAS 

If the engine does not change smoothly to gas, adjust the potentiometers on the FP50 as follows; 
 
8.

 Fine Adjustments to the PETROL OVERLAP Potentiometer 

The FP50 contains an internal relay (with normally closed 10 amp contacts). This relay will turn the 
petrol injectors off when operating on gas. A short (adjustable) overlap is provided to ensure a 
smooth transition from petrol to gas. This helps to prevent back-firing due to lean mixtures. The 
FP50 may also contain an optional in-built current controlled injector emulator. This will satisfy the 
many engine management systems (but not all). If you experience dashboard engine 
management error lights, please contact your local distributor for more information.

 

 
FP50-DS-SS (Changes to LPG/CNG during Cranking) 

If the engine is difficult to start, observe the green 

Gas

 light and the red 

Petrol

 light. If the 

Petrol

 light goes out 

before

 the engine has properly started, turn the PETROL OVERLAP 

potentiometer a little more towards the arrow (for more petrol start). If the engine appears to 
start and then stalls while the 

Petrol

 light remains on, turn the PETROL OVERLAP 

potentiometer slightly away from the arrow (for less petrol start). This procedure may need to be 
done several times to ensure easy starting is achieved. Remember that slightly more petrol start 
is required after the vehicle has been left overnight.

 Don't forget to plug the hole with the plastic 

stopper to prevent water entry. 

 
FP50-DC (Changes on Deceleration) & FP50-AC (Changes on Acceleration) 

If the actual changeover from Petrol to Gas is not smooth, the PETROL OVERLAP 
potentiometer will need to be adjusted. Observe both the 

Petrol

 and the 

Gas

 lights during the 

changeover to gas. If the engine loses power as soon as the 

Petrol

 light goes out, turn the 

PETROL OVERLAP potentiometer slightly towards the arrow (for increased petrol overlap). If 
the engine loses power when the 

Petrol

 light is still on, turn the PETROL OVERLAP 

potentiometer slightly away from the arrow (for reduced petrol overlap). This procedure may 
need to be done several times to ensure you arrive at a comfortable PETROL OVERLAP time. 

Don't forget to plug the hole with the plastic stopper to prevent water entry. 

 
9.

 Fine Adjustments to the TPS/RPM SET Potentiometer 

 

FP50-DS-SS

 

With the engine running, check that the green ACCEL TPS SET light flashes quickly at idle and 
stops flashing when you 

slightly

 depress (and hold) the accelerator (assuming you wish to run 

the preferred Open Loop option at idle). 

Don't forget to plug the hole with the plastic stopper to 

prevent water entry.

 

 
FP50-DC & FP50-AC 

If the changeover to gas occurs when the engine revs are too low, adjust the TPS/RPM SET 
potentiometer slightly towards the arrow (this sets a higher TPS changeover voltage). If the 
changeover to gas occurs when the engine revs are too high 

(or you cannot changeover the 

vehicle to gas at all)

, adjust the TPS/RPM SET potentiometer slightly away from the arrow 

(this sets a lower TPS changeover voltage). This procedure may need to be done several times 
to ensure you arrive at a comfortable TPS/RPM changeover point. 

Don't forget to plug the hole 

with the plastic stopper to prevent water entry. 

 
10. 

Turn off the engine. Connect the CV30/CE Stepper Valve for the very first time. 

Summary of Contents for FP50 Series

Page 1: ...Mhz with 14 bit wide instructions 286 microsecond worst case loop times this gives the mathematical power to calculate the exact air fuel ratio in real time Two different air fuel ratios one for increased engine power during acceleration and when under constant heavy load and a second to provide excellent economy while cruising This makes the FP50 an excellent choice for vehicles that tow heavy lo...

Page 2: ......

Page 3: ...n electrics from the vehicle s ignition switch The power supplying the gas petrol switch should come from a clean power source never from the positive side of the vehicle s high tension coil and never from the vehicle s fuel pump Fuel pump brushes and commutators wear over time which can lead to unstable voltages being fed to the fuel processor The chosen 12 volt source must be able to safely supp...

Page 4: ... in close proximity to noisy high tension or alternator wires Standard factory emulation is a 0 7 Hz square wave of 0 0 volts to 0 9 volts Gas Valve Terminal This terminal should be connected to the gas LPG CNG valves All FP50 models contain an in built gas safety switch rated at 10 amps The gas valves should be shut down within 3 seconds of the engine stalling and or within 0 2 seconds of the ign...

Page 5: ...el is delivered to the engine during acceleration The green light will stay on for varying times depending on how far and how fast the accelerator is depressed It should however go off within 5 seconds after depressing the accelerator Lean Rich Orange Lights The left orange Lean light indicates when the engine is running Lean ie not enough gas The right orange Rich light indicates when the engine ...

Page 6: ...e preferred option as fewer problems are encountered under hard acceleration from idle FP50 DC Adjust the TPS RPM SET potentiometer slowly until the green ACCEL TPS SET light on the front of the FP50 blinks rapidly Continue to turn the potentiometer in the direction of the arrow another 5 degrees ie a little bit further This sets the TPS setting at which the vehicle will change over to gas on Dece...

Page 7: ...d and the engine is not at idle 6 The CV30 CE30 stepper valve should still be disconnected AFTER DETERMINING THAT THE ENGINE IS IN GOOD CONDITION rev the motor to approximately 2500 rpm with no load being applied ie in neutral Wait for the O2 sensor to warm up typically takes 10 20 seconds Now adjust the power valve the large screw adjustment on the CV30 CE30 stepper valve until the mixture is CON...

Page 8: ...he actual changeover from Petrol to Gas is not smooth the PETROL OVERLAP potentiometer will need to be adjusted Observe both the Petrol and the Gas lights during the changeover to gas If the engine loses power as soon as the Petrol light goes out turn the PETROL OVERLAP potentiometer slightly towards the arrow for increased petrol overlap If the engine loses power when the Petrol light is still on...

Page 9: ...rtor to lean the rich light must not flicker Wait for 15 seconds the CV30 valve should now be fully open then stop the engine by turning off the ignition Now disconnect the CV30 CE30 loom and commence the tuning procedures from step 5 Note that a clear cup for the CV30 CE30 stepper valve is available This will allow you to visually observe the operation of the stepper valve while the engine is run...

Page 10: ... when the sensor is hot the FP50 will then read a constant lean signal from this time on If the green ACCEL TPS SET light is constantly on the CV30 CE30 valve will be held open If the green ACCEL light is constantly on check that you have the correct TPS output wire You may have connected the green TPS input wire to the TPS earth wire or to a throttle position switch which does not give a slowly c...

Page 11: ...the engine to run richer on LPG CNG This is governed by the TPS sensor The FP50 operates around two factory set air fuel ratios The rich and lean lights indicate when the engine is running richer or leaner than the air fuel ratio chosen by the FP50 at that time To determine exactly which air fuel ratio is currently chosen you must measure the output of the O2 sensor itself The standard FP50 progra...

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