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3. The 

"TPS/RPM SET"

 potentiometer is adjusted differently according to the model being 

installed. Carefully place a small screwdriver through the hole (in the rear of the box) to engage 
the potentiometer on the circuit board. The initial setup positions are; 

 

FP50-DS-SS

 

Open Loop at Idle

 - Adjust the TPS/RPM SET potentiometer 

slowly

 until the green ACCEL 

TPS SET light on the front of the FP50 blinks rapidly. This will allow richer mixtures at 

idle

 (by 

holding the stepper valve open). 

Open loop is the preferred option on vehicles that are 

known to backfire on hard acceleration from idle and/or vehicles that “stutter” when 
accelerating hard from idle.

 Emissions testing has found that running Open Loop operation at 

idle generally makes insignificant changes to tailpipe emissions. The TPS voltage at idle 
(standard model) must be between 0.2 volts and 1.6 volts. If it is outside of this range you may 
not be able to adjust for open loop at idle. 

Closed Loop at Idle

 - Adjust the TPS/RPM SET potentiometer against its minimum stop so 

that the green ACCEL TPS SET light on the front of the FP50 remains off. This gives the 
maximum economy and minimum exhaust emissions by allowing the stepper valve to operate 
around the Lambda point all of the time. Be aware that the majority of the gas required at 

idle

 is 

supplied by the 

needle idle jet

. The CV30/CE30 stepper valve 

only

 has a significant effect on 

the atmospheric diaphragm gas valve. For this reason, stoichiometric control will/may only be 
achieved just above engine idle

. Please note that Open Loop operation is the preferred 

option as fewer problems are encountered under hard acceleration from idle.

 

 
FP50-DC 

Adjust the TPS/RPM SET potentiometer 

slowly

 until the green ACCEL TPS SET light on the 

front of the FP50 blinks rapidly. Continue to turn the potentiometer in the direction of the arrow 
another 5 degrees (ie a little bit further). 

This sets the TPS setting at which the vehicle will 

change over to gas on Deceleration.

 If it is set too low, the vehicle may stall on 

Deceleration

If it is set too high, the engine will need to be revved excessively before (during the 

Deceleration

 phase) the engine will change over from petrol to gas. 

 

FP50-AC 

Adjust the TPS/RPM SET potentiometer 

slowly

 until the green ACCEL TPS SET light on the 

front of the FP50 blinks rapidly. Continue to turn the potentiometer in the direction of the arrow 
another 5 degrees (ie a little bit further). 

This sets the TPS setting at which the vehicle will 

change over to gas on Acceleration.

 If it is set too low, the vehicle may stall during 

Acceleration

 or it may back-fire during 

Acceleration

. If it is set too high, the engine will need to 

be revved excessively before (during the 

Acceleration

 phase) the engine will change over from 

petrol to gas. 
 
 

4. The 

"PETROL OVERLAP"

 potentiometer is adjusted differently according to the model being 

installed. Carefully place a small screwdriver through the hole (in the rear of the box) to engage 
the potentiometer on the circuit board. The initial setup positions are; 
 

FP50-DS-SS

 

Adjust the PETROL OVERLAP potentiometer to midway between the minimum and maximum 
stops. This potentiometer adjusts the time 

both fuels

 are allowed to enter the engine during the 

cranking (starting) phase. 

 
FP50-DC 

Adjust the PETROL OVERLAP potentiometer to one third of its travel from the minimum 

Summary of Contents for FP50 Series

Page 1: ...Mhz with 14 bit wide instructions 286 microsecond worst case loop times this gives the mathematical power to calculate the exact air fuel ratio in real time Two different air fuel ratios one for increased engine power during acceleration and when under constant heavy load and a second to provide excellent economy while cruising This makes the FP50 an excellent choice for vehicles that tow heavy lo...

Page 2: ......

Page 3: ...n electrics from the vehicle s ignition switch The power supplying the gas petrol switch should come from a clean power source never from the positive side of the vehicle s high tension coil and never from the vehicle s fuel pump Fuel pump brushes and commutators wear over time which can lead to unstable voltages being fed to the fuel processor The chosen 12 volt source must be able to safely supp...

Page 4: ... in close proximity to noisy high tension or alternator wires Standard factory emulation is a 0 7 Hz square wave of 0 0 volts to 0 9 volts Gas Valve Terminal This terminal should be connected to the gas LPG CNG valves All FP50 models contain an in built gas safety switch rated at 10 amps The gas valves should be shut down within 3 seconds of the engine stalling and or within 0 2 seconds of the ign...

Page 5: ...el is delivered to the engine during acceleration The green light will stay on for varying times depending on how far and how fast the accelerator is depressed It should however go off within 5 seconds after depressing the accelerator Lean Rich Orange Lights The left orange Lean light indicates when the engine is running Lean ie not enough gas The right orange Rich light indicates when the engine ...

Page 6: ...e preferred option as fewer problems are encountered under hard acceleration from idle FP50 DC Adjust the TPS RPM SET potentiometer slowly until the green ACCEL TPS SET light on the front of the FP50 blinks rapidly Continue to turn the potentiometer in the direction of the arrow another 5 degrees ie a little bit further This sets the TPS setting at which the vehicle will change over to gas on Dece...

Page 7: ...d and the engine is not at idle 6 The CV30 CE30 stepper valve should still be disconnected AFTER DETERMINING THAT THE ENGINE IS IN GOOD CONDITION rev the motor to approximately 2500 rpm with no load being applied ie in neutral Wait for the O2 sensor to warm up typically takes 10 20 seconds Now adjust the power valve the large screw adjustment on the CV30 CE30 stepper valve until the mixture is CON...

Page 8: ...he actual changeover from Petrol to Gas is not smooth the PETROL OVERLAP potentiometer will need to be adjusted Observe both the Petrol and the Gas lights during the changeover to gas If the engine loses power as soon as the Petrol light goes out turn the PETROL OVERLAP potentiometer slightly towards the arrow for increased petrol overlap If the engine loses power when the Petrol light is still on...

Page 9: ...rtor to lean the rich light must not flicker Wait for 15 seconds the CV30 valve should now be fully open then stop the engine by turning off the ignition Now disconnect the CV30 CE30 loom and commence the tuning procedures from step 5 Note that a clear cup for the CV30 CE30 stepper valve is available This will allow you to visually observe the operation of the stepper valve while the engine is run...

Page 10: ... when the sensor is hot the FP50 will then read a constant lean signal from this time on If the green ACCEL TPS SET light is constantly on the CV30 CE30 valve will be held open If the green ACCEL light is constantly on check that you have the correct TPS output wire You may have connected the green TPS input wire to the TPS earth wire or to a throttle position switch which does not give a slowly c...

Page 11: ...the engine to run richer on LPG CNG This is governed by the TPS sensor The FP50 operates around two factory set air fuel ratios The rich and lean lights indicate when the engine is running richer or leaner than the air fuel ratio chosen by the FP50 at that time To determine exactly which air fuel ratio is currently chosen you must measure the output of the O2 sensor itself The standard FP50 progra...

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