Gast 6066 SERIES Operation & Maintenance Manual Download Page 4

SHUTDOWN PROCEDURES

It is your responsibility to follow proper shutdown pro-

cedures to prevent product damage.

NEVER ADD OIL TO THIS OIL-LESS PUMP.

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It is your responsibility to:

• Regularly inspect and make necessary repairs to

product in order to maintain proper operation.

• Make sure that pressure and vacuum is released

from product before starting maintenance.

Flushing

Flushing this product to remove excessive dirt, foreign

particles, moisture or oil that occurs in the operating

environment will help to maintain proper vane perform-

ance. If your pump is not getting the vacuum or pres-

sure level expected, flushing is required. Vanes will

stick when dirty and may cause pump to be noisy or

inefficient.
Use only Gast recommended Solvent or other non-

petroleum based flushing solvent. Do Not use kerosene

or ANY other combustible solvent to flush product.

Check that all external accessories such as relief valves

and gauges are attached to cover and are not damaged

before re-operating product.

1. Disconnect electrical power supply.

2. Release all pressure and vacuum from pump.

3. Remove all accessories at the inlet and exhaust

ports.

4. Remove filter.

5. Start product. Place towel over exhaust port to

clean up solvent. Spray Gast recommended solvent

for 5-10 seconds into inlet port.

6. Block the inlet port and draw a deep vacuum for

15-20 seconds. Release the vacuum.

7. Listen for changes in the sound of the motor. If

motor sounds smooth, go to next step. If motor

does not sound like it is running smoothly, repeat

steps 5 and 6 until you can hear a difference in the

operating sound of the pump.

8. Start the pump and let it run for 1 minute, then turn

pump off.

9. Replace all accessories at the inlet and exhaust

ports.

10. Replace filter before resuming operation.

Check intake and exhaust filters after first 500 hours of

operation. Clean filters and determine how frequently

filters should be checked during future operation. This

one procedure will help to assure the productʼs perform-

ance and service life.
Clean filters when necessary by removing and washing

in a solvent or soap and water. After cleaning, dry with

compressed air to make sure all moisture is removed

before replacing filters.

Proper shutdown procedures must be followed to pre-

vent pump damage. Failure to do so may result in pre-

mature pump failure. The Gast Manufacturing Rotary

Vane Oil-Less Vacuum Pumps and Compressors are

constructed of ferrous metals or aluminum which are

subject to rust and corrosion when pumping condensa-

ble vapors such as water. Follow the steps below to

assure correct storage and shutdown between operating

periods

1. Disconnect plumbing.

2. Operate product for at least 5 minutes without

plumbing.

3. Run at maximum vacuum for 10-15 minutes.

4. Repeat step 2.

5. Disconnect power supply.

6. Plug open ports to prevent dirt or other

contaminants from entering product.

Air stream from product may contain solid or liquid

material that can result in eye or skin damage.

Flush this product in a well ventilated area.

Do Not use kerosene or other combustible solvents

to flush this product.

WARNING

Injury Hazard

Wear eye protection when flushing this product.

Failure to follow these instructions can result in

eye injury or other serious injury.

MAINTENANCE

c

Disconnect electrical power supply cord before
performing maintenance on this product.

If product is hard wired into system, disconnect
electrical power at the circuit breaker or fuse box
before performing maintenance on this product.

Failure to follow these instructions can result in
death, fire or electrical shock.

Electrical Shock Hazard

WARNING

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Summary of Contents for 6066 SERIES

Page 1: ...rotect all surrounding items from exhaust air This exhaust air can become very hot Corrosive gases and particulate material will damage unit Water vapor oil based contaminants or other liquids must be filtered out Consult your Gast Distributor before using at high altitudes Oil Less rotary vanes require NO lubrication Sealed bearings are grease packed Use of petroleum or hydrocarbon products will ...

Page 2: ...filter to prevent contaminants from entering the pump or the pneumatic system Please consult your Gast Distributor Representative for additional filter recommendations c Disconnect electrical power at the circuit breaker or fuse box before installing this product Install this product where it will not come into contact with water or other liquids Install this product where it will be weather prote...

Page 3: ... Power supply wiring must conform to all required safety codes and be installed by a qualified person Check that supply voltage agrees with that listed on product nameplate Be sure the 3 phase motor turns in the proper direction of rotation after installation Turning in the wrong direc tion will drastically reduce vane life Extension cords Use only a 3 wire extension cord that has a 3 blade ground...

Page 4: ... and exhaust ports 10 Replace filter before resuming operation Check intake and exhaust filters after first 500 hours of operation Clean filters and determine how frequently filters should be checked during future operation This one procedure will help to assure the productʼs perform ance and service life Clean filters when necessary by removing and washing in a solvent or soap and water After cle...

Page 5: ...en place one of the new bearings in the seat Using an arbor press press the bearing onto the shaft Be careful to press only on the inner bearing race Tighten the pump body bolts 7 Install the new vanes supplied with the kit Be careful to face the vane bevels in the proper direction as noted in step 2 8 Perform step 6 from Minor Rebuild 9 Install the belleville springs with the washer between them ...

Page 6: ...VE 1 AK736 AK736 17 IFAN GUARD ASSM DEAD 1 AK737 AK737 18 INTAKE FILTER ASSEMBLY 1 AD560 AD560 19 MUFFLER ASSEMBLY 1 AD560C 20 COVER GASKET 1 AD562 2 AD562 21 JAR 1 AD563A 2 AD563A 22 FILTER ELEMENT ASSEMBLY 1 AD750 2 AD750 23 FILTER FELT 1 AD752 2 AD752 24 BODY SPACER 1 AE315B 2 AE315B 25 KEY COUPLING 1 AE136D AE136D 26 COUPLING ASSEMBLY 1 AE765 AE765 27 CHECK VALVE NOT SHOWN 1 AH326B AH326B SERV...

Page 7: ...UENTIAL DAMAGES OF ANY KIND however arising including but not limited to those for use of any products loss of time inconvenience lost profit labor charges or other incidental or consequential damages with respect to persons business or property whether as a result of breach of warranty negligence or otherwise Notwithstanding any other provision of this warranty BUYER S REMEDY AGAINST GAST FOR GOO...

Page 8: ...eck wiring diagram and line voltage Running at too high an RPM Check wiring diagram and line voltage www gastmfg com ISO 9001 14001 CERTIFIED We have Gast Certified Service Centers throughout the world For the most up to date listing contact one of our sales offices below Gast Hong Kong Room 6 9 F New Commerce Centre 19 on Sum Street Shatin N T Hong Kong Ph 852 2690 1066 Fax 852 2690 1012 www gast...

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