Gascat ARES N Installation, Operation & Maintenance Manual Download Page 4

 

Installation, Operation and Maintenance Manual 

Pressure Regulating Valve – Model Ares N

 

MI–42

 

 

 

 

Prepared by 

Verified by/ Approved by 

CSQ 

Date 

Revision 

Page 

José Junior 

Vanízio Lizo 

Jamerson 

24/03/17 

02 

4 of 21 

 

Depending  on  the  regulator  type,  its  valve  may  be  positioned  fully  open.  Consequently,  when  putting  a  regulator  in 

operation  the  shutoff  valves  shall  be  opened  slowly,  so  that  the  regulator  valve  can  assume  its  regulating  position.  If  the 
shutoff  valves  are  quickly  opened,  the  upstream  pressure  can  pass  through  the  regulator  and  over-pressurize  the 
downstream section of the main line. 

 

All regulators, etc. shall operate  with the regulation spring specified by the manufacturer. This is particularly  important 

when operating relief valves or shutoff valves, since incorrect springs may prevent a relief valve to open and a shutoff valve 
to close. 

Precautions shall be taken to prevent water inlet through breathing and ventilation openings.  

1.2.4 MAINTENANCE 

Regulators  and  valves  contain  gases  under  pressure,  sometimes  at  a  much  higher  pressure  than  the  atmospheric 

pressure.  Before  attempting  to  investigate  a  problem,  or  perform  maintenance  work  on  an  equipment,  it  must  be  safely 
depressurized.  Furthermore,  as  many  gases  may  be  flammable,  toxic,  corrosive,  or  hazardous,  it  may  be  necessary  to 
purge  the  system  with  an  inert  gas,  such  as  nitrogen.  Special  precautions  are  required  for  operation  with  gases  such  as 
oxygen or hydrogen chloride, and the user must ensure that proper procedures are implemented. 

Eventually, it is not enough to isolate the high-pressure device, since high pressure can be retained downstream of the 

isolation valves. Do not try to remove caps, plugs, etc, before the device is properly released. Even so, it is wise to consider 
that high-pressure gas may be trapped when removing covers and plugs. 

Most  regulators  use  spiral  springs  as  the  charging  device.  It  is  important  to  reduce  these  springs  loading  by  moving 

their  pressing  plates  backwards  as  much  as  possible.  In  some  cases,  the  spring  may  contain  some  residual  load,  even 
when it is relaxed to the limits of its housing. 

2.0 INTRODUCTION 

2.1 SCOPE 

This  instruction  manual  intends  to  provide  information  on  the  installation,  operation  and  maintenance  of  pressure 

regulators model “ARES N”, manufactured by GASCAT. 

2.2 DESCRIPTION 

The  pressure  regulator  series  ARES  N  is  self-operated  type,  designed  for  gases  distribution  with  low  pressure,  for 

commercial and industrial applications, with main characteristics easy operation and maintenance. 

2.3 SPECIFICATIONS 

2.3.1 AVAILABLE CONFIGURATIONS 

 
ARES N: Pressure regulator . self-operated, opens on a failure. 
 
ARES  N  WITH  EMBEDED  SSV:  Pressure  regulator  self-operated,  with  embedded  automatic  bloking  valve  for 

overpressure. 

2.3.2 AVAILABLE CONNECTIONS 

 

ND 

CONNECTIONS 

3/4" 

NPT-F according to ANSI B2.1 or BSP DIN ISSO 

228 

1” 

NPT-F according to ANSI B2.1, BSP DIN ISSO 228 

or FLANGE 150#RF ASME B16.5 

 

2.3.3 TEMPERATURE LIMITS 

Summary of Contents for ARES N

Page 1: ...Installation Operation Maintenance Manual Pressure Regulating Valve Model ARES N...

Page 2: ...3 6 SET POINT PRESSURES ARES N 6 2 3 7 ACCURACY AND LOCK UP 6 2 3 8 SET POINT PRESSURES SSV G 10 7 2 3 9 ACCURACY SSV G 10 7 3 0 OPERATION PRINCIPLE 7 3 1 ARES N REGULATOR BASIC INSTALLATION 7 3 2 EMB...

Page 3: ...9 3936 9300 Fax 55 19 3935 6009 Email vendas gascat com br sales gascat com br The items that follow although not exhaustive provide guidance on possible sources of danger to health and safety 1 2 1 N...

Page 4: ...are required for operation with gases such as oxygen or hydrogen chloride and the user must ensure that proper procedures are implemented Eventually it is not enough to isolate the high pressure devic...

Page 5: ...der risk of damage to the equipment to the installation safety and to the people involved in the operation 2 3 4 FLOW RATE TABLES Natural Gas Nm h Outlet Pressure mbar Inlet Pressure mbar Seat ND mm 4...

Page 6: ...6 8 3 10 2 The pressure limits given in this manual or in any applicable standard shall not be exceeded under any circumstances under risk of damage to the equipment to the installation safety and to...

Page 7: ...OR BASIC INSTALLATION The pressure regulator series ARES N works by principle of direct spring action against sensor element of outlet pressure diaphragm The consumption variation and consequently cha...

Page 8: ...llation Operation and Maintenance Manual Pressure Regulating Valve Model Ares N MI 42 Prepared by Verified by Approved by CSQ Date Revision Page Jos Junior Van zio Lizo Jamerson 24 03 17 02 8 of 21 AR...

Page 9: ...h 5 micra filtration degree as close to the regulator inlet as possible without being joined flange to flange because the filter installed immediately upstream of the regulator may produce turbulence...

Page 10: ...dimensions recommended by the manufacturer 6 A pressure gauge or any other pressure measuring device was foreseen for the upstream and downstream of the equipment to allow for the correct setting up...

Page 11: ...shut off valve for overpressure ARES N SSV model G10 5 Partial pressure relief valve model JR LP 6 Pressure gauge for outlet pressure reading 7 Purge Valve 7 Manual ball type blocking valve or similar...

Page 12: ...uipment is installed by the valve located upstream of the equipment such as the filter drain ATTENTION GASCAT s SSV are sent to the field already calibrated however depending on transport conditions a...

Page 13: ...raise the output pressure to the desired set point for the SSV 6 Slowly remove the load of the G 10 blocking valve regulating spring until the valve operates blocking the line 7 Repeat steps 5 and 6 t...

Page 14: ...RADUALLY the outlet shut off valve so that the downstream pressure of the back up span regulator equalizes with the pressure already in operation The back up regulator will remain shut To make the reg...

Page 15: ...t Gas passage through the valve Presence of particles between seat and shutter Release the screws of intermediary body and remove the regulator of the body valve Check shutter and seat Clean or change...

Page 16: ...ing maintenance of GASCAT s pressure regulators you shall always assure yourself to have a replacement kit with original GASCAT parts as well as this instruction manual for reference of how to work sa...

Page 17: ...el Ares N MI 42 Prepared by Verified by Approved by CSQ Date Revision Page Jos Junior Van zio Lizo Jamerson 24 03 17 02 17 of 21 6 1 RECOMMENDED REPAIR PARTS AND KITS ARES N SSV POS DESCRIPTION QUANTI...

Page 18: ...ve Model Ares N MI 42 Prepared by Verified by Approved by CSQ Date Revision Page Jos Junior Van zio Lizo Jamerson 24 03 17 02 18 of 21 SSV G 10 POS DESCRIPTION QUANTITY 3 DIAPHRAGM 1 9 O RING 1 10 O R...

Page 19: ...tart the equipment disassembly if it is pressurized The disassembly procedure given below refers to the components positions shown in the diagram of section 6 0 of this manual 3 Remove all connectors...

Page 20: ...Remove the Top Cover screws pos 5 and the Top Cover pos 17 of the actuator 6 3 PROCEDURE FOR SSV G 10 DISASSEMBLY 1 Proceed by removing the Viewfinder pos 20 and wtith a tool remove the Spring Adjuste...

Page 21: ...nd the SSV Shutter pos 22 6 4 PROCEDURE FOR REGULATOR ARES N ASSEMBLY To perform the assembly of the ARES N regulator just follow the steps given in item 6 1 in reverse order but some observations may...

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