Gasboy atlas User Manual Download

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Atlas



Fuel Systems

Owner’s Manual

MDE-4363G

Summary of Contents for atlas

Page 1: ...Atlas Fuel Systems Owner s Manual MDE 4363G...

Page 2: ...cts listed with UL MH4314 All dispensers and self contained pumping units MH6418 Power operated Transfer Pump Models 25 25C 26 27 28 72 72S 72SP 72X 73 and 1820 MH7404 Hand operated Transfer Pump Mode...

Page 3: ...Labels and Signs for Customers 3 13 Operating Pumps Dispensers 3 14 Electronic Component Access Series 9800 Only Except 9820 Series 3 14 CPU Switch Settings Series 9800 Only Including DEF 9862 Units 3...

Page 4: ...48 Preparing for Servicing the Pumps Dispensers 3 48 Call Gasboy First 3 48 Service Preparation 3 49 Replacement Parts 3 49 Specialized Training 3 50 Preventive Maintenance 3 50 Maintenance of Vendor...

Page 5: ...tives can degrade pump dispenser performance or integrity if the dispensers are not designed for use with such fuels Additionally converting to certain standard fuels gasoline diesel kerosene and so o...

Page 6: ...Unit DC or dc Direct Current DEF Diesel Exhaust Fluid DIP Dual In line Package GPM or gpm Gallons Per Minute HF High Flow LPM Liters Per Minute NFPA National Fire Protection Association OSHA Occupatio...

Page 7: ...y and the safety of others to understand the procedures before beginning work Follow the Regulations Applicable information is available in National Fire Protection Association NFPA 30A Code for Motor...

Page 8: ...example address front back of building and so on Nature of accident for example possible heart attack run over by car burns and so on Age of victim for example baby teenager middle age elderly Whether...

Page 9: ...not always stop product flow Take precautions to avoid igniting fuel Do not allow starting of vehicles in the area Do not allow open flames smoking or power tools in the area Do not expose yourself to...

Page 10: ...Page 2 4 MDE 4363G Atlas Fuel Systems Owner s Manual August 2018 Important Safety Information This page is intentionally left blank...

Page 11: ...ents of a Gasboy Atlas pump dispenser Mechanical Retail Unit are shown in Figure 3 1 Mechanical units have mechanical digital type displays as opposed to electronic digital type displays In units that...

Page 12: ...s opposed to mechanical displays In units that are Electronic Commercial instead of Retail the external components are almost the same with the exception that there are only totalizers PPU and the mai...

Page 13: ...e Atlas Fuel System Commercial Mechanical 9100 Figure 3 3 Commercial Mechanical 9100 Commercial Electronic 9800 Figure 3 4 Commercial Electronic 9800 Totalizer Volume Display Control Lever and Boot Ar...

Page 14: ...ozzle configuration The Atlas pump dispenser offers the following features Models Suction Pumps Remote Dispensers Features SF Mechanical Commercial SF Electronic Commercial 9152K 9152KTW1 9152KTW2 985...

Page 15: ...ate of delivery for the remote controlled packages will vary according to the size of the submersible pump The delivery rate of both packages will also vary depending on the installation conditions an...

Page 16: ...Pump Totals 9100 Series Pump totals can be read from the totalizers At the close of each day s business the total can be read from the unit and subtracted from the day before to obtain the total for...

Page 17: ...ace logo is located that is on the same pump side as the serial number tag Touch the actuator area with the actuator as shown The totalizer data for each pump side will be displayed for 10 seconds If...

Page 18: ...850 Only An optional mechanical totalizer for each side is available for 9850 models only Each totalizer has Eight digits Seven whole gallons One tenth gallon column Eight whole digits for liters The...

Page 19: ...MDE 4363G Atlas Fuel Systems Owner s Manual August 2018 Page 3 9 Mechanical Totalizers for 9850 Only The Atlas Fuel System Figure 3 9 Mechanical Totals for 9850 Series 2 Totalizer Unit Totalizer Cable...

Page 20: ...he E85 dispensers as required under UL 87A UL listed E85 Swivel N23748 04 OPW 241 TPS 0492 Note Approved for use with E85 dispensers as required under UL 87A UL listed E85 Shear Valve T19695 23 OPW 10...

Page 21: ...mates it is recommended that a backup power generator be used to maintain constant power to the dispenser Do not use any additives to lower the freezing point of DEF Additives of any type must not be...

Page 22: ...Follows all manufacturer installation instructions for devices attached to the dispenser such as hoses nozzles and shear valves Installs a line leak detection system for all dispensers The system must...

Page 23: ...No smoking do not use matches or lighters nearby Use only non breakable approved containers for storing fuel ensure that the container is metal and identified properly for fuel storage Static electric...

Page 24: ...evice refer to the manufacturer instructions Electronic Component Access Series 9800 Only Except 9820 Series This section describes the operation of the pump remote dispenser It provides information o...

Page 25: ...spensers The Atlas Fuel System 2 Remove the two bolts securing the bezel assembly and remove bezel 3 Remove the two bolts securing the display panel and pivot display panel down Figure 3 11 Display Pa...

Page 26: ...an be configured for various operating conditions using the switches located on the CPU PCB Inspect these switches and change their settings if required Switch settings must be changed with the power...

Page 27: ...CPU Board for 9800 Series Note In the following tables SW1 refers to switch banks in older series 9800 boards Jumpers JP1 JP9 are used for new CPU boards M06333A Also in new CPU boards Closed indicat...

Page 28: ...e The 9800K is shipped in the standalone mode unless it has the TopKAT top mount option With the TopKAT top mount option the unit is shipped in on line mode SW1 3 SW1 4 or JP3 JP4 Delay Time These two...

Page 29: ...for CFN TopKAT top mount TopKAT electronic or no fuel system JP7 or SW1 7 Electronic Totalizers This switch must be open for normal operation When closed this switch enables the reset of the electroni...

Page 30: ...pulser data is sent to a fuel management system other than Gasboy CFN or TopKAT Unit of Measure BDM Enable Software Load Enable and Electro mechanical Totalizer Enable Address Switches A unique addre...

Page 31: ...ulse rate can be 100 PPG for the 9850 and 500 PPG for all other models This switch must be sealed by a Weights and Measures paper seal if the Series 9800 unit is used for the resale of product Leading...

Page 32: ...is switch must be set to CLOSED for proper operation of the totalizers This switch does not affect the operation of the electronic totalizer or the mechanical totalizer SW2 8 BDM Enable New M06333KXXX...

Page 33: ...ssion is enabled or not If enabled it shows which product is being dispensed 0 temperature compensation enabled 1 product is gasoline and compensation enabled 2 product is diesel and compensation enab...

Page 34: ...Setting the DIP Switches DIP Switch Settings Switch Number Switch Function Settings for 9800 Series 1 Product 1 ON Diesel OFF Gasoline 2 Product 2 ON Diesel OFF Gasoline 3 Not Used 4 9840K 9852K and 9...

Page 35: ...operated and purged in normal mode after entering the prices add pricing programming information from service manual or for mechanical units from the directions on the outside of the computer Purging...

Page 36: ...e variator section on the same level as the price display There are three available positions 0 00 1 00 and 2 00 Remove the cotter pin grasp the lever and raise it slightly to clear the position locat...

Page 37: ...gramming Volume Allocation This basically sets the maximum sale size in units of measure gallons for example CC 4 Manual Blank and Five Button Preset This dual use code allows turning the displays off...

Page 38: ...lectronic Units Level 1 Programming and Data Access Figure 3 19 Manager s Keypad Conversion Factor US Gallons Imperial Gallons Liters 1012 Pulses per Gallon Code 0 1 2 3 Memory Error ROM Error RAM Err...

Page 39: ...ER Select Side 1 or 2 and then press ENTER Select Hose Grade and then press ENTER Select Allocation amount and then press ENTER Repeat for other Side Hose and Grade Key s Definition Use 0 9 Numeric Va...

Page 40: ...t Press 4 and then press ENTER Select Function Code 1 or 2 and then press ENTER where Function Code 1 Manual Blank Displays Press option code and then press ENTER where 0 Display OFF 1 Display ON Func...

Page 41: ...reset Press ENTER after making selections 1 Program Button 1 Default 1 2 Program Button 2 Default 5 3 Program Button 3 Default 10 4 Program Button 4 Default 15 Incremental Preset Non Customer Programm...

Page 42: ...ess ENTER Repeat for other side and grade Press Volume Total and repeat above procedure for volume totals Command Code 8 Display Version Number Enter 8 and then press ENTER Select Software Option and...

Page 43: ...s 4 4 0ms default 5 17 0ms 6 19 0 ms 7 26 0ms Command Code 18 FC 4 Volume Suppression Programming 1 0 030 default 2 0 009 3 0 000 Command Code 18 FC 5 Quad Pulse Option Programming 0 Disabled default...

Page 44: ...ogramming and all pump handles must be down or inactive 2 Press 100 on the keypad and then press ENTER The money position showing fueling position selected displays 1 The volume position showing the f...

Page 45: ...TC Inspection Mode Inspection of ATC states and data collection can be obtained by following a similar procedure as outlined for ATC Programming on page 3 34 Instead of pressing 100 other codes can be...

Page 46: ...ide B is the opposite side You may observe the following errors To recover lower the handle resulting in end of sale and restart new sale Shear Valve Note The Atlas 9862 utilizes a special shear valve...

Page 47: ...e in the pit box area Figure 3 22 Open Position of Shear Valve CAUTION WARNING Applicable to Dispensers Rated for E85 Use Do not use tape at the very end of the pipe nipple to avoid tape entering the...

Page 48: ...information refer to Preventive Maintenance Table on page 3 56 Figure 3 23 Closed Position of Shear Valve Figure 3 24 OPW Model 60 Shear Valve Shear Valve Shear Valve in the OFF Closed Position 4 44 1...

Page 49: ...pump handle Remote Dispenser 1 AC power 115 230 VAC International must be provided to the submersible feed and slow flow reset motor feed If a submersible starter relay is used AC power 115 230 VAC mu...

Page 50: ...is turned off The AUTH Control Feed line AC power line to pump dispenser is switched off by the POS A pulser error is detected electronic units only A time out is reached if the unit is programmed wit...

Page 51: ...andalone Mode Error Handling Series 9800 When operating the pump dispenser in the standalone mode not connected to a fuel management system the Atlas displays two or three digit error transaction code...

Page 52: ...llons 9850K and 9850KX Models To adjust the calibration for 9850K and 9850KX Models proceed as follows 1 Inspect the meter registration by delivering the product to a reliable accurate 50 or 100 gallo...

Page 53: ...by which the adjuster must be adjusted P M M A where P is the prover measurement M is the meter reading and A is the percent adjustment for the adjuster Calibration Adjustment for E85 and DEF Units El...

Page 54: ...and the pump handle is switched on Note If the nozzle is not removed within 10 minutes of turning the switch to Calibrate position Error Code 574 appears 57 indicates time out and 4 indicates calibra...

Page 55: ...9 indicates that the product is not available and 3 indicates the product is not calibrated The procedure must then be restarted from step 1 on page 3 43 Figure 3 29 Displaying the Error Code 4 Switch...

Page 56: ...ing to Gasboy fuel management systems the AC and DC wires must not share any conduits junction boxes or troughs 5 All conduit work must be complete All junction box covers must be secured Conduits mus...

Page 57: ...aken to insure an adequate power supply to the pump Tightness After determining that the pump is operating satisfactorily and the system is fully primed inspect the pump and piping to ensure that all...

Page 58: ...fuel Running vehicles could create a safety hazard such as a fire or an explosion Never dispense fuel into a vehicle with its motor running WARNING The pump dispenser contains pressurized flammable fu...

Page 59: ...serial number For details refer to Understanding Date Codes on page 3 5 Description of Problem Provide the ASC with a complete problem description including all symptoms Give the serviceman complete...

Page 60: ...dic preventive maintenance inspection plan must be established and followed Procedures requiring leak repair shear valve maintenance and disassembly of portions of the pump remote dispenser must be pe...

Page 61: ...provides instructions for scheduling two types of maintenance inspections General inspections Component inspections Moisture from rain can damage the internal components of a pump dispenser Internal...

Page 62: ...maintenance in a potentially dangerous environment of flammable fuels vapors and high voltage Fire explosion or electrical shock could result in severe injury or death if you do not follow safe proced...

Page 63: ...ance adjustment screw an additional 1 2 to 3 4 turn Hold screw in this position and tighten the lock nut WARNING Leaking fuel can be ignited causing a fire or explosion Fire explosion or electrical sh...

Page 64: ...d and filter with one designed for your model Always use a drip pan and absorbent material directly below the filter when removing the cartridge to prevent contamination of both the soil and the elect...

Page 65: ...use window cleaner with ammonia on the electronic display In order to retain the unmarked finish on stainless steel occasional cleaning is required In corrosive atmospheres such as coastal areas a mo...

Page 66: ...nozzle is seated properly in the nozzle boot 4 Consult the manufacturer for any additional inspections required 5 If repair is required call an ASC Once every three months in harsh environments once...

Page 67: ...mended Maintenance Who Performs the Inspection Repair WARNING Hoses that are not recoiled properly create a trip hazard Serious injury could occur as a result of tripping over an excessive length hose...

Page 68: ...quired call an ASC Components Recommended Frequency Recommended Maintenance Who Performs the Inspection Repair WARNING Leaking fuel can be ignited causing a fire or explosion Fire explosion or electri...

Page 69: ...igits 2 Verify that displays are properly backlit Owner Inspect ASC Repair and test Components Recommended Frequency Recommended Maintenance Who Performs the Inspection Repair WARNING Leaking fuel can...

Page 70: ...ty including breakaway whip hose complies with the hose manufacturer s requirements Owner Inspect ASC only Repair Components Recommended Frequency Recommended Maintenance Who Performs the Inspection R...

Page 71: ...ignited causing a fire or explosion Fire explosion or electrical shock could result in severe injury or death if you continue to use damaged pumps dispensers If you find any leak or damage stop using...

Page 72: ...4 Place the discharge nozzle in an approved container 5 Squeeze the nozzle operating lever If flow continues after several seconds the valve is defective 6 Place a few drops of SAE10 oil on valve body...

Page 73: ...d pumps have a pinch point between the belts and the pulleys Severe injury could occur if part of the body is pulled into the pinch point To prevent injury when inspecting self contained units do not...

Page 74: ...h a sump pump 1 Gasboy recommends removing power to the unit before performing these inspections and process 2 Block off the pump dispenser to prevent customers from operating the pump dispenser durin...

Page 75: ...le wax Owner Note Gasboy recommends more frequent waxing for pumps dispensers located in salty or corrosive environments such as near the ocean or near pollution sources Components Recommended Frequen...

Page 76: ...pray Owner Note Gasboy recommends more frequent cleaning for pumps dispensers located in salty or corrosive environments such as near the ocean or near pollution sources Display windows As required Cl...

Page 77: ...parated hose C Component Inspections Periodic inspections by the station manager of various pump dispenser components the station manager must look for signs of damage and wear for each component Note...

Page 78: ...of the pumps dispensers on the site the station manager must ensure that all pumps dispensers are operating properly that no warning labels are missing and that there is no evidence of damage or sharp...

Page 79: ...on dedicated to protecting lives and property from the hazards of fire publishes 280 recognized codes and standards including the National Electrical Code Nozzle On the pump dispenser the projecting p...

Page 80: ...r Side A Normally the side of the pump dispenser with the electrical junction box For front load units Side A may be the side opposite to the junction box Side B The side opposite to that of side A Si...

Page 81: ...s 18 I Inspections Component 59 General 58 J Jumpers 23 L leak detection 18 M Maintenance 56 Safety warnings 58 O Operating pumps dispensers 20 P Parts Replacing 55 Pipe Sealant 16 pivot 21 Preliminar...

Page 82: ...s Friend is a registered trademark of SerVaas Laboratories Inc Flexsteel is a registered trademark of Veyance Technologies Inc Futura is a trademark of Veyance Technologies Inc Teflon and Viton are re...

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