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MDE-4809 Atlas™ 9100 Series Totalizer Retrofit Kit (M05813K004) Installation Instructions · May 2009

Page 3

Important Safety Information

Important Safety Information

This section introduces the hazards and safety precautions 
associated with installing, inspecting, maintaining or servicing 
this product. Before performing any task on this product, read 
this safety information and the applicable sections in this 
manual, where additional hazards and safety precautions for 
your task will be found. Fire, explosion, electrical shock or 
pressure release could occur and cause death or serious 
injury, if these safe service procedures are not followed. 

Preliminary Precautions

You are working in a potentially dangerous environment of 
flammable fuels, vapors, and high voltage or pressures. Only 
trained or authorized individuals knowledgeable in the related 
procedures should install, inspect, maintain or service this 
equipment

.

Emergency Total Electrical Shut-Off

The first and most important information you must know is 
how to stop all fuel flow to the pump/dispenser and island. 
Locate the switch or circuit breakers that shut off all power to 
all fueling equipment, dispensing devices, and Submerged 
Turbine Pumps (STPs). 

 

Total Electrical Shut-Off Before Access

Any procedure that requires access to electrical components 
or the electronics of the dispenser requires total electrical 
shut off of that unit. Understand the function and location of 
this switch or circuit breaker before inspecting, installing, 
maintaining, or servicing Gasboy equipment.

Evacuating, Barricading and Shutting Off

Any procedure that requires access to the pump/dispenser or 
STPs requires the following actions:

• An evacuation of all unauthorized persons and vehicles 

from the work area 

• Use of safety tape, cones or barricades at the affected 

unit (s)

• A total electrical shut-off of the affected unit (s)

Read the Manual

Read, understand and follow this manual and any other 
labels or related materials supplied with this equipment. If you 
do not understand a procedure, call a Gasboy Authorized 
Service Contractor or call the Gasboy Service Center at 1-
800-444-5529. It is imperative to your safety and the safety of 
others to understand the procedures before beginning work.

Follow the Regulations

Applicable information is available in National Fire Protection 
Association (NFPA) 30A; 

Code for Motor Fuel Dispensing 

Facilities and Repair Garages

, NFPA 70; 

National Electrical 

Code (NEC)

, Occupational Safety and Hazard Association 

(OSHA) regulations and federal, state, and local codes. All 
these regulations must be followed. Failure to install, inspect, 
maintain or service this equipment in accordance with these 
codes, regulations and standards may lead to legal citations 
with penalties or affect the safe use and operation of the 
equipment.

Replacement Parts

Use only genuine Gasboy replacement parts and retrofit kits 
on your pump/dispenser. Using parts other than genuine 
Gasboy replacement parts could create a safety hazard and 
violate local regulations.

Safety Symbols and Warning Words

This section provides important information about warning 
symbols and boxes.

Alert Symbol 

 

 

This safety alert symbol is used in this manual and 

on warning labels to alert you to a precaution which must be 
followed to prevent potential personal safety hazards. Obey 
safety directives that follow this symbol to avoid possible 
injury or death.

Signal Words

These signal words used in this manual and on warning 
labels tell you the seriousness of particular safety hazards. 
The precautions below must be followed to prevent death, 
injury or damage to the equipment:

DANGER

:

 

Alerts you to a hazard or unsafe practice 

which will result in death or serious injury.

WARNING

: Alerts you to a hazard or unsafe practice 

that could result in death or serious injury. 

CAUTION

 with Alert symbol: Designates a hazard or 

unsafe practice which may result in minor injury.

CAUTION

 without Alert symbol: Designates a hazard 

or unsafe practice which may result in property or 
equipment damage.

Working With Fuels and Electrical Energy

Prevent Explosions and Fires

Fuels and their vapors will explode or burn, if ignited. Spilled 
or leaking fuels cause vapors. Even filling customer tanks will 
cause potentially dangerous vapors in the vicinity of the 
dispenser or island.

The EMERGENCY STOP, ALL STOP, and 
PUMP STOP buttons at the cashier

s station 

WILL NOT shut off electrical power to the pump/
dispenser. This means that even if you activate 
these stops, fuel may continue to flow 
uncontrolled. 

You must use the TOTAL ELECTRICAL SHUT-
OFF in the case of an emergency and not the 
console

s ALL STOP and PUMP STOP or 

similar keys.

!

WARNING

!

!

!

!

Summary of Contents for Atlas 9100 series

Page 1: ...Kit 5 Required Tools The following tools are required for the installation of the kit Phillips Screwdriver Wrench Hammer and Punch Parts List The following table lists the parts included in this kit...

Page 2: ...Retrofit Kit M05813K004 Installation Instructions May 2009 Warranty For information on warranty refer to MDE 4255 Gasboy s Warranty Policy Statement If you have any warranty related questions contact...

Page 3: ...ing work Follow the Regulations Applicable information is available in National Fire Protection Association NFPA 30A Code for Motor Fuel Dispensing Facilities and Repair Garages NFPA 70 National Elect...

Page 4: ...esent a health hazard if not handled correctly Ensure that you clean hands after handling equipment Do not place any equipment in the mouth In an Emergency Inform Emergency Personnel Compile the follo...

Page 5: ...l important warnings and safety information prior to working on units IMPORTANT INFORMATION To install the Lower Front Totalizer Retrofit Kit for Atlas 9100 Series Units M05813K004 proceed as follows...

Page 6: ...Instructions May 2009 3 Remove the two screws that secure the totalizer using a wrench Figure 2 Removing the Screws 4 Remove the totalizer from the register assembly 5 On the opposite or the front si...

Page 7: ...6 Install the slotted gear plate using the bolt provided in the kit Note Hold the gear plate while tightening the bolt to ensure that the gearing turns smoothly Figure 4 Installing the Slotted Gear P...

Page 8: ...talizer Retrofit Kit M05813K004 Installation Instructions May 2009 8 Fasten the front totalizer to the register assembly using two screws Figure 6 Installing the Front Totalizer 9 Install new seal cap...

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