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MDE-4645B Model 52 Pressure Regulator Valve Installation/Parts Manual · August 2019

Page 9

Troubleshooting

Installation

Figure 3-1: Flow Chart Model 52 Pressure Regulator

Figure 3-2: Schematic Piping Diagram

VENT TO TOP OF

STORAGE TANK

OUTLET TO SUCTION PUMP

VALVE ACTUATOR

PISTON

POPPET ASSEMBLY

PILOT VALVE

NO VACUUM, VALVE
WILL NOT OPEN

VENT TO TOP OF
STORAGE TANK

NOTE: SUCTION PUMP MUST CREATE

1" OR MORE OF VACUUM TO

OPEN VALVE.

SAFETY SHEAR

SECTION.

DIAPHRAGM

PILOT VALVE

SPRING

MAIN VALVE

PISTON POPPET

ASSEMBLY

PILOT VALVE

NOTE: INLET FROM OVERHEAD

STORAGE TANK OR
BOOSTER SYSTEM.

STRAINER SCREEN MUST BE
CLEANED REGULARLY. USE SOLVENT
CLEANER AND SOFT BRUSH.
TO PREVENT CRUSHING SCREEN

FIRST INSERT STRAINER SCREEN INTO CAP
BEFORE REPLACING INTO VALVE BODY.

NOTE: REGULATOR HELD IN CLOSED POSITION

BY HEAD PRESSURE OF LIQUID IN OVERHEAD
STORAGE TANK.

CLOSED POSITION

THE PURPOSE OF THE MODEL 52 REGULATING VALVE IS TO
CONTROL THE FLOW OF PRODUCT THROUGH THE SUCTION ISLAND DISPENSER
WHEN INSTALLED WITH OVERHEAD STORAGE TANKS OR BOOSTER SYSTEMS.
OPERATION OF THE VALVE IS HYDRAULIC. THE PILOT VALVE

MUST BE OPEN BEFORE PRODUCT CAN FLOW THROUGH THE SUCTION ISLAND
DISPENSER.

LIQUID FLOW THROUGH STRAINER SCREEN

THE OPENING OF THE DISPENSING NOZZLE LEVER BY THE
OPERATOR OPENS THE PILOT VALVE AND UNBALANCES THE
PRESSURE IN THE TOP SIDE OF THE OPERATING PISTON
POPPET ASSEMBLY, WHICH IN TURN, OPENS THE MAIN VALVE
AND ALLOWS PRODUCT TO FLOW THROUGH THE SYSTEM.
THE MAIN VALVE OPENS ONLY ENOUGH TO ALLOW THE
AMOUNT OF PRODUCT REQUIRED BY THE DISPENSING NOZZLE
TO PASS THROUGH THE SUCTION ISLAND DISPENSER, THUS
PREVENTING THE AIR SEPARATOR FROM OVERFLOWING WHETHER
OR NOT THE SUCTION ISLAND DISPENSER IS IN OPERATION.

OPEN POSITION

THIS IS DUE TO THE DIFFERENTIAL PRESSURE
CREATED ON THE OPERATING PISTON POPPET
ASSEMBLY BY THE NOZZLE. WHEN THE DISPENSING

NOZZLE IS CLOSED, THE PILOT VALVE WILL CLOSE AND

THE PRESSURE ON BOTH SIDES OF
THE OPERATING PISTON POPPET ASSEMBLY IS

EQUALIZED, WHICH ALLOWS THE MAIN VALVE TO

CLOSE AND STOP THE FLOW OF PRODUCT THROUGH
THE SYSTEM.

ABOVE

GROUND

STORAGE

TANK

FOR STORAGE TANK

CONSTRUCTION

DETAIL

SEE NFPA 30A

WIRE SO SOLENOID VALVE
IS OPEN ONLY WHEN PUMP
MOTOR IS RUNNING.

SHUT OFF VALVE REQUIRED BY

NFPA 30 PARA 2-2.7.1

SOLENOID VALVE REQUIRED BY

NFPA 30 PARA 2-1.7

NOTE:
FOR A SINGLE DISPENSER INCOPORATING MODEL NO. 52 PRESSURE
REGULATOR VALVE, ALL PIPING MUST BE 1-1/2" MIN. FOR 100' OR LESS
BETWEEN TANK & SUCTION PUMP. OVER 100" BUT UNDER 300' USE 2" PIPE.

FOR ONE TWIN SINGLE PRODUCT SUCTION PUMP, ALL PIPING MUST BE 2"
MIN. FOR 100' OR LESS BETWEEN TANK & PUMPS. OVER 100' BUT UNDER 300'
USE 2-1/2" PIPE.

WARNING

ALL VALVES IN THE PIPING TO THE TOKHEIM MODEL 52 PRESSURE
REGULATOR MUST BE EQUIPPED WITH THERMAL EXPANSION RELIEF
VALVES.

SUCTION PUMP

VALVE MUST BE SECURELY
ANCHORED TO A SUITABLE BRACE
IMBEDDED IN THE CONCRETE TO
HELP PREVENT DAMAGE AND

LEAKING FROM UNDERGOUND
PIPING IN THE EVENT OF AN
ACCIDENT.

SHEAR SECTION EVEN
WITH THE BOTTOM
OF PUMP BASE.

PIPE VENT TO TOP

OF STORAGE TANK.

LOCATION OF TOKHEIM MODEL
NO. 52 PRESSURE REGULATOR.

TOKHEIM MODEL 52 PRESSURE

REGULATOR MUST BE INSTALLED
AND LISTED IN ACCORDANCE
WITH THE LATEST REQUIREMENTS

OF NFPA 70, NFPA 30 & NFPA 30A.

1-1/2" RISER

Summary of Contents for 52

Page 1: ...Model 52 Pressure Regulator Valve Installation Parts Manual MDE 4645B...

Page 2: ...File Products listed with UL MH4314 All dispensers and self contained pumping units MH6418 Power operated Transfer Pump Models 25 25C 26 27 28 72 72S 72SP 72X 73 and 1820 MH7404 Hand operated Transfe...

Page 3: ...st 2019 Page i Table of Contents 1 Introduction 1 Purpose 1 Abbreviations and Acronyms 1 Warranty 1 2 Important Safety Information 3 3 Installation 7 Installation Precautions 7 Valve Requirements 8 Tr...

Page 4: ...Page ii MDE 4645B Model 52 Pressure Regulator Valve Installation Parts Manual August 2019 This page is intentionally left blank...

Page 5: ...butor The Model 52 Pressure Regulator Valve is a unique control valve developed for use with suction type island dispensers The Model 52 Pressure Regulator can be used for Aboveground Storage Tank AST...

Page 6: ...Introduction Warranty Page 2 MDE 4645B Model 52 Pressure Regulator Valve Installation Parts Manual August 2019 This page is intentionally left blank...

Page 7: ...ect maintain or service this equipment in accordance with these codes regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment Replace...

Page 8: ...ample stopped bleeding by pressure and so on Whether or not a victim has vomited for example if swallowed or inhaled something and so on IMPORTANT Oxygen may be needed at scene if gasoline has been in...

Page 9: ...t off power These keys do not remove AC power and do not always stop product flow Take precautions to avoid igniting fuel Do not allow starting of vehicles in the area Do not allow open flames smoking...

Page 10: ...Page 6 MDE 4645B Model 52 Pressure Regulator Valve Installation Parts Manual August 2019 Important Safety Information This page is intentionally left blank...

Page 11: ...of valve DO NOT experiment with fuel dispensing equipment if you are not sure whether the installation is correct DO NOT install any underground piping without proper swing joints Always use shoulder...

Page 12: ...m piping or the system Installation must locate the shear groove at the same level as the top of the concrete island 1 2 inch 13 mm Installation must include shutoff or gate valve to close the system...

Page 13: ...UNT OF PRODUCT REQUIRED BY THE DISPENSING NOZZLE TO PASS THROUGH THE SUCTION ISLAND DISPENSER THUS PREVENTING THE AIR SEPARATOR FROM OVERFLOWING WHETHER OR NOT THE SUCTION ISLAND DISPENSER IS IN OPERA...

Page 14: ...de requirements 2 Piping fittings seals valves sumps etc to be furnished by customer 3 Warning Safety shear section must be even with the bottom of the pump base SAFETY SHEAR SECTION WHEN ASSEMBLING A...

Page 15: ...in the appropriate parts lists Procedures that require the disassembly of portions of the fueling installation should be performed by qualified service personnel Do not depend upon the repair service...

Page 16: ...Parts Page 12 MDE 4645B Model 52 Pressure Regulator Valve Installation Parts Manual August 2019 Figure 4 1 Model 52 Pressure Regulator Valve...

Page 17: ...uare Ring 2 014273 Square Ring 3 014274 Valve Cover 4 014319 Pressure Relief Valve Assembly 5 063312 Suction Screen Complete Gas 063313 Suction Screen Complete Diesel 6 014262 Pilot Valve Spring 7 014...

Page 18: ...ts List 2019 GASBOY 7300 West Friendly Avenue Post Office Box 22087 Greensboro North Carolina 27420 Phone 1 800 444 5529 http www gasboy com Printed in the U S A MDE 4645B Model 52 Pressure Regulator...

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