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INSTALLATION/OPERATION/PARTS

INSTALLATION

The 4860 meter can be installed either vertically or horizontally in a piping system.  The inlet and 
outlet are 90

o

 apart and can be rotated in relation to the register by 90

o

 increments.  Install a 

strainer in the meter inlet to prevent jamming from foreign material.  A 40 mesh or finer basket is
required.

OPERATING CHARACTERISTICS

The 4860 meter uses a nutating disc type measuring chamber and can be calibrated using an 
adjusting screw.  The pushbutton register records in gallons or liters up to 999 9/10.  The totalizer
is a 7-wheel counter which records up to 999,999.9 gallons or liters.  Pushing in the reset button
resets the four-wheel register to zero.  Change gears permit the meter to be US gallons or liter
measure.  The 4860 meter will accurately measure liquids with viscosities of less than 120 SSU 
(60

o

F) (16

o

C) at flow rates from 4 to 15 GPM or 15 to 57 LPM.  Although designed specifically for

petroleum products, the 4860 meter can be used in applications where the materials are
compatible with recommendations of the manufacturer of the chemical or substance under
consideration.

CALIBRATION

NOTES:

This meter was redesigned causing the calibration procedure to be different depending
on the age of your meter.  Meters made after May 10,1995 are referred to as new style
meters; meters made before that date are referred to as old style. 

This meter is for consumer use only and not for re-sale. It is not sealable by Weights 
and Measures.

All GASBOY meters are adjusted for accurate measure for diesel  .05 gallons at the 
factory.

However, since the conditions of the installation can affect pump accuracy, it is the 

responsibility of the installer to check the pump for accuracy and make any needed adjustments. 

Choose the flow rate at which the meter will be used most often for the zero calibration point.  For
example, if the pump is being used with an automatic nozzle, calibrate with the nozzle set on the
middle or top notch position, whichever is used most frequently.

Use a certified five-gallon measure with a sight glass and scale showing cubic inches over or
under an exact five gallons.  Fill and drain the test measure to completely wet the interior surfaces.
Reset the register to zero and deliver an exact measured five gallons into the test measure at the 
selected flow.  Read the level of the liquid in the sight glass on the scale in + cubic inches. 

03/07/03

1

Summary of Contents for 4860 Series

Page 1: ...t 2003 by Gasboy International LLC All rights reserved The information in this document is confidential and proprietary No further disclosure shall be made without permission from Gasboy International...

Page 2: ...pumping fuel or additives into aircraft DO NOT use commercial pumps for direct fueling of aircraft without filters and separators necessary to ensure product purity DO NOT use where sanitary design i...

Page 3: ...under consideration CALIBRATION NOTES This meter was redesigned causing the calibration procedure to be different depending on the age of your meter Meters made after May 10 1995 are referred to as n...

Page 4: ...bers in parentheses correspond to the numbers shown on the parts illustration and parts list on pages 4 and 5 To service the pushbutton register remove two one on each side screws 2 from bezel 1 Remov...

Page 5: ...33 and lifting off the register housing 18 Remove the three measuring chamber screws 26 After separating the two halves and cleaning reassemble making sure the metal baffle 30 is seated in the groove...

Page 6: ...GASBOY Model 4860 Meter NEW STYLE Mfr after May 10 1995 4 03 07 03 4...

Page 7: ...mbly only Consists of items 28 31 019015 Measuring Chamber Bronze Optional 28 Measuring Chamber Top 29 Measuring disk 30 Baffle 31 Measuring Chamber bottom 32 012790 Meter Body 33 051835 Meter Body Sc...

Page 8: ...GASBOY Model 4860 Meter OLD STYLE Mfr before May 10 1995 6 03 07 03 6...

Page 9: ...mbly only Consists of items 28 31 019015 Measuring Chamber Bronze Optional 28 Measuring Chamber Top 29 Measuring disk 30 Baffle 31 Measuring Chamber bottom 32 012790 Meter Body 33 051835 Meter Body Sc...

Page 10: ...66570 Vacuum Breaker Item Part No Description 8 052105 Discharge Screw 9 030205 Nozzle Hook 10 052090 Body Nozzle Hook Screw 11 003650 Inlet Flange 1 12 052112 Inlet Flange Screw 13 003560 Discharge F...

Page 11: ...enient reading Discharge flange angled at 30o to prevent hose kink at coupling 3 4 NPT inlet and outlet 033026 REPAIR KIT 4860 METER Item Part No Description 1 S00758 Register and Glass Assembly 2 036...

Page 12: ...Description 1 044512 Pipe 1 x 1 3 4 2 003044 Filter Adapter 1 3 026005 Filter 7 Micron Particulate only 026015 Filter 30 Micron Water and Particulate 026042 Filter 10 Micron Water and Particulate 0259...

Page 13: ...CFN Profit Point Series 1000 Fleetkey TopKAT Fuel Point Readers sold with new systems One year from date of start up or 15 mos from date of Gasboy International s invoice to the purchaser whichever c...

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