GAS GAS TXT PRO - 2004 Service Manual Download Page 4

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Contents

Thanks to the costumer

Important notice

Recommendations to get the best performance out of your bike

Summary of the manual

Serial number

Draining the oil sump

Position of the fuel tap

Filling the oil sump

Position of the kickstart lever

Filling radiator

Greasing the links

10 to 12

Throttle cable play

Spark plug control

Carburettor

Regulation of levers

Cleaning the air filter

Position of chain link

Índice

Regulation of chain tension

Cleaning the carburettor

Intake reed valve

Clutch plates and springs

Water punp draining

Checking the oil level

Air drain valve

Clutch liquid circuit

Front and rear suspension

Verifying the bearings and swing arm

Shock absorber spring tension

Brakes 22
Commands 23
Tyre Pressure

Watch

25 to 27

Warranty regulation

28 to 30

TXT Pro 2004 -

Summary of Contents for TXT PRO - 2004

Page 1: ...MANUAL DEL USUARIO SERVICE MANUAL MANUEL D ENTRETIEN LIBRETTO USO E MANUTENZIONE MANUAL DEL USUARIO SERVICE MANUAL MANUEL D ENTRETIEN LIBRETTO USO E MANUTENZIONE...

Page 2: ...rs of competition and experimentation in this demanding discipline as well as the many great successes achieved thanks to great trial riders who have contributed with their expertise to the basic data...

Page 3: ...he motorbike If they are not followed the guarantee may be automatically extinguished Notes They are the necessary indications for a better use of the control and adjustment operations as well as the...

Page 4: ...ay 13 Spark plug control 13 Carburettor 13 Regulation of levers 14 Cleaning the air filter 14 Position of chain link 15 ndice Regulation of chain tension 15 Cleaning the carburettor 16 Intake reed val...

Page 5: ...of your GAS GAS We recommend an eight hour running in for the best engine operation It is important to get the engine to its optimum working temperature every time that the motorbike is used Use 1 5...

Page 6: ...l 10w40 550 c c Spark plug NGK BPR5ES Electrode gap 0 6 mm Amount of oil in the fork 310 cm3 Length of shock absorbing spring 140 mm Suspension fork oil SAE 5 Front wheel pressure Normal 0 450 bar Com...

Page 7: ...e downwards it turns off the fuel Reserve Open Close The oil drain plug is underneath the left side of the engine A hole in the skid plate makes it easier to drain the oil The new GAS GAS Pro 2004 has...

Page 8: ...e kickstart lever when not in use To fill the radiator use special cooling liquid for light alloy engines The system holds between 550 cc of oil 10W40 30 C cooling liquid To refill oil pour it through...

Page 9: ...9 TXT Pro 2004 10 7 8 2 The gear lever pivot You must use special oil for 1 The clutch and brake lever pivots 3 The rear brake pedal pivot bearings...

Page 10: ...Pro 2004 11 4 The foot peg springs and pivots 6 The chain must be cleaned and oiled regularly due to its constant friction and exposure to all types of weather conditions 5 The kick start lever 11 10...

Page 11: ...also be greased as it takes a lot of strain 9 The throttle grip must be oiled and cleaned frequently as well specially after using high pressure water washing equipment 7 Apply a thin oil film over t...

Page 12: ...just the throttle cable free play as shown in the illustration The state of the spark plug must be regularly checked The gap of the electrode must be The idle and petrol air mixture can be adjusted as...

Page 13: ...lay should not exceed 3mm This play must never be eliminated 3 mm m x 21 The air filter must regularly be cleaned To remove it open the lid under the seat cover To clean it use water and detergent lea...

Page 14: ...d be placed with the open end facing away from the direction of the drive see photo To tension and centre the rear wheel there are two easy to use snail cam adjusters The chain tension should allow it...

Page 15: ...the main jet after each wash as well as the inside of the carburettor fuel bowl Compressed air should be used to clean jets and passageways in the carburettor body It is important to control the floa...

Page 16: ...The gap between the reeds and the bumpers must be 3 5 mm for all cylinder sizes After a long time of use the clutch plate wear must be checked The minimum thickness for correct operation must be 9 75...

Page 17: ...ed leave it steady for some minutes Check the oil level in the window situated low on the right side of the engine The oil level must be between the minimum and maximum indicators If it is too high re...

Page 18: ...Each suspension bar must hold 310 cm3 of SAE5 oil Regularly verify the clutch fluid level through the window TXT Pro 2004 19 33 34...

Page 19: ...a short bar this distance should be 0 mm It is important to dismantle and verify regularly the state of the swing arm and rear suspension bearings and seals The front suspension is manually regulated...

Page 20: ...the bike should be regularly cleaned verified and lubricated The pressure of the shock absorber spring is regulated using the geared rings with the help of a special key The spring length must be 140...

Page 21: ...es by using the bleed nipples located on the calipers The brake fluid level may be checked through the window in the brake fluid reservoir The brake pads wear must be periodically checked both at the...

Page 22: ...wheel pressure 0 450 bar normal 0 420 bar competition Rear wheel pressure 0 350 bar normal 0 300 bar competition If you adjust the rear brake pedal position check that the rear brake light switch is w...

Page 23: ...TXT Pro 2004 24 The fuel tank filler cap is a quick release model It is advisable to check the state of the rubber seal in order to ensure that it is closing properly...

Page 24: ...ly It will be activated again by pressing the MODE button or moving the bike Work mode We select this option using the MODE button By pressing START we switch from ON to OFF and viceversa When it is o...

Page 25: ...en without batteries and is independent of the condition of the work mode Battery replacement To replace the batteries remove the battery compartment cover by unscrewing the two screws on the back of...

Page 26: ...unction has been selected or it has remained unmoved While this function is visualised no other function can be selected Setting the time Press the MODE button until the clock symbol appears Press STA...

Page 27: ...ght to the attention of a licensed GG dealer within the warranty period If the last day of the warranty period is a Sunday or public holiday the warranty period shall be extended in such a way that th...

Page 28: ...brake pads clutch discs lamps fuses carbon brushes footrest rubbers tires tubes cables and other rubber components b lubricants e g oil grease etc and operating fluids e g battery fluid cooling liqui...

Page 29: ...respective product 3 If it turns out that any defect cannot be removed the warranty shall be entitled to demand termination of the contract payment of a compensation or partial reimbursement for the...

Page 30: ......

Page 31: ...8003 C UNICEF n 17 Poligon Industrial Torremirona 17190 Salt Girona SPAIN Tel 34 902 47 62 54 Fax 34 902 47 61 60 E mail officegg gasgasmotos es partsgg gasgasmotos es Web www gasgasmotos es JULIO JUL...

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