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5

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Contents

Acknowledgements to the purchaser

3

Important warning

4

Recommendations for the best working 

6

Quick Guide to Maintenance

7

Serial Number 

8

Draining the Sump

8

Position of Fuel Tap

8

Filling of the Crankcase

9

Position of the Kick-start Pedal

9

Filling of the Radiator

9

Greasing the Joints 

10 to 12

Tolerance of Throttle Cable 

13

Spark Plug Control

13

Carburetion

13

Hand Control Settings 

14

Cleaning of Air Filter 

14

Position of Chain Fixing Link

15

Chain tensor setting  

15

Cleaning the carburettor 

16

Checking the Carburettor capacity

16

Inlet Valves 

17

Discs and Clutch Springs

17

Draining the Water Pump

18

Checking Oil Levels

18

Air Bleed

18

Clutch Fluid Circuit

19

Front and Rear Suspension

19 to 20

Checking of Bearings and Rocker Arm

20 to 21

Shock Absorber Spring Pressure

21

Rear Brake Fluid Tank

21

Brakes 

22

Controls 

23

Tyre Pressures

23

Guarantee manual 

25 to 27

Summary of Contents for TXT CADETE - 2007

Page 1: ...TXT ROOKIE CADETE 07 TXT ROOKIE CADETE 07 ENGLISH USER MANUAL USER MANUAL...

Page 2: ......

Page 3: ...the result of many years of competing and experimenting in this highly demanding discipline and of the many excellent results obtained by the great riders who have supplied the basic data to enable u...

Page 4: ...ould these warnings not be heeded the guarantee may be automatically invalidated Various notes These are the indications necessary for the optimal control and adjustment operations together with those...

Page 5: ...park Plug Control 13 Carburetion 13 Hand Control Settings 14 Cleaning of Air Filter 14 Position of Chain Fixing Link 15 Chain tensor setting 15 Cleaning the carburettor 16 Checking the Carburettor cap...

Page 6: ...e recommended in order to guarantee the correct working of the engine It is important to warm the engine to the optimum working temperature every time the motorbike is used Synthetic or semi synthetic...

Page 7: ...R5ES Electrode separation 0 6 mm Forks suspension oil SAE 5 Summer SAE 2 5 Winter Fork suspension oil quantity ROOKIE 140 cm3 CADETE 135 cm3 Length of Shock Absorber Spring ROOKIE 310 cm3 CADETE 210 c...

Page 8: ...losed I T h e e n g i n e crankcase drain cap is situated on the lower left hand side The drainage hole in the crankcase allows its easy emptying I 7 8 The new GAS GAS TXT Rookie Cadete 2007 bears the...

Page 9: ...ator use cooling fluid designed for lightweight alloy motors I 8 When topping up the oil open the cap A 8 This is the position the kick start should be in when not being used I 8 Engine Oil capacity 5...

Page 10: ...10 8 With special oil it is necessary to lubricate 1 The joints of the clutch and brake levers C 8 7 2 The joint of the gear change pedal C 8 9 C 3 Also the rear brake pedal bearings 8...

Page 11: ...ck start pedal of the engine 11 11 C 8 8 4 Grease the f i x i n g s a n d springs of the footrests 6 The secondary chain should be cleaned and lubricated regularly given its constant friction and expo...

Page 12: ...the smooth working of the throttle grip C 8 We also recommend the regula greasing of the spring of the chain tensor since it works under great pressure C 9 The throttle should be cleaned and oiled reg...

Page 13: ...ark plug The sparking plug distance should be between 0 6 and 0 7mm C C o n t r o l l i n g t h e tolerance on the throttle cable is done using the mechanism indicated with the hand in the photo C Adj...

Page 14: ...Clean with water and detergent then dry and lubricate with oil designed for filters Ensure its correct collocation once clean In the lower part of the filter chamber there is a leaf that acts as the...

Page 15: ...e hub is fitted with easily adjustable eccentrics C The tension on the chain should allow an oscillation of 1 5 cm where it passes through the tensor C The chain fixing link should be fitted so it fac...

Page 16: ...er washing the bike as well as cleaning the inside of the carburettor housing C It is important to check the level of petrol within the carburettor The height of the float is 15 mm C It is necessary t...

Page 17: ...should be checked for possible wear The minimum size for their correct working is 15 mm C The springs that exert pressure on the clutch should have a length of between 28 and 29 mm C T h e d i s t a n...

Page 18: ...orizontal surface If the bike has been in use wait a few minutes To check the oil level unscrew the cap C and examine the level of oil using the dip stick The level should be between the marked maximu...

Page 19: ...Check the level of clutch fluid periodica lly by looking through the transparent spy hole mounted in the tank C Each of the suspen sion bars is filled with SAE 5 oil TXT Rookie 310 cm3 TXT Cadete 210...

Page 20: ...mpression 20 It is important to periodically dismantle and check the state of the bearings and the rocker spports C 7 9 5 mm The front suspen sion cap should not exceed the fo llowing measure ments Ro...

Page 21: ...should be cleaned the adjustments checked and lubricated C 21 7 The pressure of the shock absorber spring can be adjusted by turning the cogs A using a key Length of spring Rookie 140 mm Cadete 135 mm...

Page 22: ...r periodically in order to enable you to brake effectively in any situation C To eliminate any air trapped in the brake circuit the shoes are fitted with air bleeds C 8 7 The level of brake fluid can...

Page 23: ...a motor cut out button C 7 Front tyre pressure 0 450 bar standard 0 420 bar competition Rear tyre pressure 0 350 bar standard 0 300 bar competition 44 7 Check regularly tyre pressures in order to obt...

Page 24: ...24 The fuel tank cap twists off You are recommended to check regularly the state of the rubber seal in order to ensure a correct closing 7 C 45...

Page 25: ...s that become apparent within the period established in the Law decree 23 2003 on the 10th of July covering Warranties on Consumer Goods Sold from the time of delivery and in accordance with the Direc...

Page 26: ...the specifications set out in the User s Manual e the vehicle has been altered or modified in any way or fitted with components other than those expressly authorised by GG as accepted components of t...

Page 27: ...of a claim under Warranty or to arrange an inspection of the defect by an expert from GG Any additional obligations arising out of guarantees on parts replaced free of charge or any other service rend...

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