GAS GAS TXe 2019 Owner'S Manual Download Page 3

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Owner's Manual

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Thank you to the costumer ..................................................................... 4

Important notice ..................................................................................4-5

Warranty terms ...................................................................................5-7

Recommendations ................................................................................. 8

Battery recommendations ...................................................................8-9

Battery precautions ...........................................................................9-10

Battery charging ..............................................................................10-12

Frequent questions .............................................................................. 12

Technical data...................................................................................... 13

Location of components ................................................................... 14-16

Maintenance chart ........................................................................... 17-18

Serial number ........................................................................................ 19

Control panel ......................................................................................... 20

Start-up protocol .................................................................................... 21

Stop protocol.......................................................................................... 22

Lever settings ........................................................................................ 23

Checking the oil level ............................................................................. 23

Filling the crankcase .............................................................................. 24

Draining the crankcase .......................................................................... 24

Filling the radiator................................................................................... 24

Clutch discs and spring. ......................................................................... 25

Front suspension ................................................................................... 26

Rear suspension .................................................................................... 27

Swinging arm joints ................................................................................ 28

Lubrication points ............................................................................. 28-29

Chain and wheel tension adjustment ...................................................... 30

Chain connection link ............................................................................. 30

Tyre pressure and condition ............................................................. 30-31

Brakes.............................................................................................. 31-32

Ignition electrical system ........................................................................ 34

Tightening torque ................................................................................... 35

Storage .................................................................................................. 36

Troubleshooting ............................................................................... 37-40

Final thoughts ........................................................................................ 41

Contents

Summary of Contents for TXe 2019

Page 1: ......

Page 2: ...l rights reserved Reprintingand reproduction ofanykind eitherin whole orinpart isprohibited withoutthewritten permission of the copyrightholder The company has the right without prior notice to change the technical content of the products The models in the images may appear with special equipment that does not come with the standard model Edición 29 11 2019 ...

Page 3: ...panel 20 Start up protocol 21 Stop protocol 22 Lever settings 23 Checking the oil level 23 Filling the crankcase 24 Draining the crankcase 24 Filling the radiator 24 Clutch discs and spring 25 Front suspension 26 Rear suspension 27 Swinging arm joints 28 Lubrication points 28 29 Chain and wheeltension adjustment 30 Chain connection link 30 Tyre pressure and condition 30 31 Brakes 31 32 Ignition el...

Page 4: ...uccesses achieved by great riders who have contributed essential information in order to create this high level motorcycle a GAS GAS that has a key factor an exceptionally reduced weight Congratulations becauseyour choicehas undoubtedly beentheright one With yourskillatthehandlebarsofthemotorcycle properpreparationandthe appropriatechecksvitalforittobehighlyreliable youcanenjoytrialsridingatit mos...

Page 5: ...ality standards Consequently GG hereby warrants to the final purchaser hereinafter the purchaser inaccordancewiththeconditionssetforthbelow therepairofany defects in materials or workmanship detected on a new motorcycle free of charge within the warranty period and without any limitation as to the number ofkilometres travelled or the number of hours of operation Warranty period Thewarrantyperiodsh...

Page 6: ...lisheddate b Inspection maintenance work or repair has been carried out by third parties not recognised or authorised by GG c Anymaintenance orrepairthathasbeencarried outon thevehicleisin breach of the technical requirements specifications and instructions stated by the manufacturer d SparepartsnotauthorisedforusebyGGinmaintenanceorrepairworkon thevehiclehavebeenused orif andtotheextentthat theve...

Page 7: ...havetheprerogativetodecideatitssolediscretionwhethertorepair orreplacedefectiveparts Theownerofthespareparts ifany willbeGG without any other consideration The GG authorised dealer who has been entrusted with therepairofdefectswillnotbeauthorisedtomakebindingdeclarationsonbehalf of GG 2 In cases ofdoubt as to the existence ofa defect orifavisual ormaterial inspectionisrequired GGreservestherightto...

Page 8: ...S AS IT MAY BE DETERIORATED For a correct maintenance of the trial TXe it is recommended to carry out a cycle of unloading and charging once a month even if the motorcycle is not used Always leave the battery disconnected when the motorcycle is not in use It is not necessary to do it in the intermediate stops of a route The charger is a component that during its use can be heated in a remarkable w...

Page 9: ...cle is in good condition Otherwise replace it E Self discharge is a natural feature of your battery and must be controlled In case of long periods of inactivity the charger should be connected periodically and the battery should be fully charged F Avoid partial charging of the battery For a correct daily use the battery must always be charged up to the limit imposed by the charger G Avoid any dire...

Page 10: ... from the connector 3 and connect the charger cable through the three pin connector to the battery 4 Connect the cable 5 to the charger and then the other part to the 100 240V domestic network 6 You will see how the indicator LED on the charger starts blink green to indicate that the battery is charging The led will become fixed green when the battery is fully charged It will take approximately 2 ...

Page 11: ...it with caution and avoid hitting it Keep the electrical components and the battery away from the children Once the battery is removed connect the charger cable with its three pin connection to the battery 6 Then connect the cable to the charger 7 and the other end of this to the 100 240V domestic network 8 You will see how the indicator LED on the charger starts blink green to indicate that the b...

Page 12: ...ns are properly protected for normal use in the rain The motorcycle is prepared for pressure washing however avoiding impact on electrical parts In no case is the controller motor or electrical parts prepared against immersion Does it have regenerative breaking Yes it has regenerative braking managed by the controller How can the double map be selected There are two options The ECO alternative rec...

Page 13: ...on and preload SHOCK REIGER Hydraulic Monoshock 2 Vias REGULATION Extensión y precarga del muelle regulables RIM TYPE Aluminum radiated rim FRONT RIM TYRE 1 6 x 21 Michelin Trial X11 2 75 x 21 REAR RIM TYRE 2 15 x 18 Michelin Trial X11 4 00 x 18 TL FRONT DISC BRAKE Disc 185 mm FLOATing NG WAVE BRAKTEC monoblock 4 piston clamp REAR DISC BRAKE Disc 150 mm NG WAVE BRAKTEC 2 piston clamp with self sup...

Page 14: ...d 2 Front brake caliper 11 Front brake disc 3 Front suspension outer tube 12 Chain guide 4 Front suspension bar 13 Chain 5 Lights switch 14 Rear sprocket cover 6 Battery 15 Sprocket 7 Seat 16 Rear rim 8 Rear mudguard 17 Rear tyre 9 Front tyre Location of components 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...

Page 15: ...25 Swing arm 19 Rear tyre air valve 26 Rear brake lever 20 Chassis 27 Skid plate 21 Radiator 28 Water pump 22 Front light 29 Switch 23 Rear brake disc 30 Front tyre air valve 24 Side stand lever 31 Front wheel axle Location of components 18 19 20 21 22 23 24 25 26 27 28 29 30 31 ...

Page 16: ... mechanism cover 37 Battery lever 48 Throttle grip 38 Left hand grip 49 Front brake lever 39 Clutch lever 50 Front brake pump 40 Clutch pump 51 Right bottle regulation 41 Switch map 52 Handlebar Protector 42 Overboard switch Number Name Number Name 1 ECO mode 4 STARTING motor 2 FULL mode 5 STOP motor 3 Overboard switch Location of components 32 33 34 35 36 37 38 39 40 41 42 43 44 52 51 45 46 47 48...

Page 17: ...ce If is necessary Every year General lubricant Every race Every race Every wash Front rear rim Every race If is damaged Every race Tyres Every race If is damaged Every race Brake fluid level Every race If is necessary Chain slider Every race If is damaged Gearshift lever Every race If is damaged Every wash Master cylinder piston dust cover Every race If is damaged Calyper piston If is damaged Fro...

Page 18: ...to Official Service when damage or wear out Every muddy or dusty race Wiring hardness 30 hours Go to Official Service when damage or wear out Control command Every use Go to Official Service when damage or wear out Every muddy race Radiator fan 30 hours Go to Official Service when damage or wear out Every muddy race Maintenance chart ...

Page 19: ...tification number serial no information on the model label and key identification details in the spaces provided for this purpose for ease of ordering spare parts or as a reference in the event of theft of the motorcycle B The new GAS GAS TXe 2019 has marked phisicaly the serial number on the rigth side of steering column B this number identifies the motorbike and must coincide with the vehicle do...

Page 20: ...eering column The options for this switch are on 3 and off 4 The switch located on the rigth side of the handlebar has two options stop the motor in lower position 5 and starting motor in upper position 6 The switch located on the left side of the handlebar manage the selection of mapping 7 offering the options ECO and FULL see page 12 Just at the rigth side of this last switch there is the emerge...

Page 21: ... this option switches on the general power of the bike After coupple of seconds you will hear click very soft sound wich means the sytem is operating correctly After few seconds it s prepared for actuating the switch located on the rigth side of the handlebar Select the switch on upper position 4 to start the engine This action will make to switch on the electric motor From this moment your TXE is...

Page 22: ...3 on this switch This option will disconect the general power of the bike On the left side of the handlebar is located the switch 4 this is the switch for emergency stop rider safety device This device allow to stop the bike in a risky situation Anyway after stopping the bike by this device you will have to select the option OFF 3 at the general power switch to proceed with the general disconectio...

Page 23: ...torcycle perpendicular to the ground If the bike has been used wait a few minutes Check the oil level using the level indicator on the lower right hand side of the engine B It should be between the maximum and minimum If too high remove the excess if too low open the oil cap A and add the necessary amount Use the same type and brand of oil that the engine already has A B The clutch control should ...

Page 24: ...iator cap or try to change the coolant when the engine is still hot Wait until it cools down completely To fill radiator use special coolant for light alloy engines To fill in the radiator remove the cap A The crankcase drain plug is located at the bottom left hand side A hole in the crankcase guard enables easy drainage ...

Page 25: ...ations any traces of air can be removed trougth the bleeder A B The circle indicates where the engine oil is filled up After many hours of use check for possible wear of the clutch discs The minimum measurement for correct operation is 9 87 mm Disc spring clutch 9 92 0 02 14 0 1 A B ...

Page 26: ...d with compressed hydraulic rod The front suspension is adjusted manually A Rigth hydraulic extension B Left spring preload In the lower part of the suspension there are the following adjustmnents Rigth hydraulic compression only for TXT GP models Left hydraulic brake end of travel Front suspension A B 580 mm 75 mm 130 mm 580 mm ...

Page 27: ...r extension or rebound is desired and close clicks if slower extension or rebound is desired It s advisable to work out 10 clicks opening or closing from standar position but not more Rear shock absorver C The preload of the shock absorber is adjusted by rotating the toothed rings C with two special spanners Starting from the standard preload of 7 mm tighten or loosen depending on the weight of th...

Page 28: ...er joints 2 The gear lever joint Swing arm joints Joints lubrication 1 2 Clean check and grease regularly the joint adjustments of the lower part of the rear suspension It is important to remove and to check regularly the condition of the swingingarm bearings and supports ...

Page 29: ...of the footrest 5 Clean grease often the secondary transmission chain because it s exposed to very hard conditions and constant friction 6 Lubricate the extrem of the rigth side of the handlebar with a little bit of oil to make the throtle control slides smothly Lubrication points 3 5 6 4 ...

Page 30: ...tires are the conection between the bike and the road In any case the security conditions are pending on a small contact area Due to that it s very important to keep the tires in a good conditions and replace them when necesary by the original recommended by GAS GAS Setting of the chain tension and wheel Connection chain link orientation Pressure and status of the tires The chain connection link m...

Page 31: ...vice or vehicle in adition must be evaluated the impact on the vehicle security on the vehicle performance and gaps against the neighbourd components Used tires should not be installed if they were under unknown conditions of use and storage Pressure and status of the tires The tire tread depth must be checked regularly Take in account that the deepper is the tread the bigger is the grip of the ti...

Page 32: ...tion Pressure and status of the tires Brakes Side stand lever Fig 2 Avoid to sit down on the bike while side stand lever is supporting the vehicle The level of the front brake fluid can be checked using the sight glass on the Master cylinder tank Check the condition of the tires to obtain the optimum grip from them Fig 2 Good condition Rear tire 4 00 x 18 TRIAL tube less ...

Page 33: ...he level of the liquid Refill up if necessary with DOT4 To eliminate traces of air from the brake circuit the calipers are equipped with bleeders The brake pads wear away front and rear must be checked regularly to mantein an efficient braking performance in every situation ATENTION Don t touch or manipulate the brake after long or hard use this could produce burn injuries due to high temperature ...

Page 34: ...EF 3 2 1 MC MC MC MC PHASE A U PHASE B V PHASE C W THERMAL SW THERMAL SWITCH NTROLL ER DB 9 F CONFIG 1 2 3 4 CONT ROL WIRING MOTOR CONTROLL ER 1 2 3 4 5 6 SE NSOR CN ON OFF SW ON OFF KILL SW KILL SWITCH MAP SW MAP SWITCH THROTTLE TRHOTTLE 1 2 3 1 2 3 1 2 1 2 1 2 1 2 MOTOR 1 2 1 2 1 2 1 2 PR ECHARGE CI RCUIT 1 2 3 2 1 1 2 3 12V WIRIN 1 2 3 PHASE A U PHASE B V PHASE C W DC DC CONV ERTER 1 2 3 4 5 6 ...

Page 35: ...upension bracket 12 Brake pedal 25 Rear caliper retainer 12 Rear wheel shaft 50 Fixing rear caliper caliper guide screw 25 Fixing front caliper 25 Motor cover 8 Fixing motor to frame 50 Fixing rear master cylinder 10 PART NAME N m MOTOR Clutch hub 8 Clutch disc cover 8 Crack cases 8 Motor 8 Watter pump 8 Clutch cover 8 Fill up empty oil plug 12 Change gear lever screw 6 End travel gear selector 8 ...

Page 36: ...evel of the battery regularly to ensure that keeps the 50 of charge in case of discharge connect the charging device to recover up to 50 60 For a long storage time disconnect the battery and get it out of the bike storage in a dry place far away from a too cold or too hot source point as well as from the direct sun ligth Check regularly that everything works as normal and cover the bike again To p...

Page 37: ...specialized workshop Contact specialist garage 3 Clutch sliding No play on clutch lever Worn clutch plate Worn clutch hub Broken or weak clutch spring Worn clutch discs Contact specialist garage Replace clutch plate Go to a specialized workshop Change clutch hub Adjust or change clutch spring Change clutch discs Go to a specialized workshop 4 Motorcycle unstable Cable makes turning handlebars diff...

Page 38: ...eposition or change pads Replace damaged cylinder Check and adjust to appropriate tightening torques 8 Handlebar vibrates Worn tyre swinging arm or needle bearings Off centre rim Misaligned wheel Excessive tolerance in steering shafts Loose handlebar bracket and steering shaft nut Replace worn parts with new ones Centre the rim Check rim spoke tension Readjust if necessary Tighten handlebar bracke...

Page 39: ...it the technical service Go to technical service Go to technical service 13 Head ligth does not switch on The battery is not connected to the bike The KEW SW swithc is in OFF position The LIGTH SW switch is in OFF position The 5 A fuse for the assistant instalation is blown The headligth is disconnected The converter DC AC is damaged Connect the battery 100 charged to the bike Select at the KEY SW...

Page 40: ...iator fan to the assistant instalation of the bike Go to technical service 16 The motor does not work The battery is not connected to the bike The KEW SW swithc is in OFF position The ON OFF swithc is in OFF position The overboard device is not in place The throttle device is damaged does not work Connect the battery 100 charged to the bike Select at the KEY SW switch the position ON Select at the...

Page 41: ...rcycle Measurements weight and power data are understood to include the respective tolerances Depending on the amount of equipment and accessories of your motorcycle as well as the export versions there may be variations regarding descriptions and illustrations meaning that the photographs shown in this manual may not correspond to the model purchased Because of this there can be no liability exce...

Page 42: ...le for damage Verify the position of brake lever Unpack the motorcycle Steering Fit parts and remove packaging Front and rear brakes Clean the motorcycle Correct oil and antifreeze level Electrical checkup Presence of warnings Tire pressure Battery check Spoke tension Correct chain tension Ensure that all nuts and bolts are correctly tightened Checking the engine operation Road test final inspecti...

Page 43: ...335 2 29 2009 Low Voltage Directive 2014 35 CE Comply with Short circuit test on the battery according to the article 7 3 2 of the rule IEC EN 62133 2 2017 Comply with the requirements of EMC test on the battery according to standards EN 61000 6 3 2007 EN 61000 4 2 2009 EN 61000 4 3 2006 The motorbike without its charger comply with the requirements of EMC test according to standards EN 55014 1 EN...

Page 44: ...TORROT ELECTRIC EUROPA S A C Unicef nº17 Pol Ind Torremirona 17190 Salt Girona España ...

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