-43-
5. While applying the front brake, turn out the upper
adjusting bolt until the upper and lower cable lengths
are equal. The cable joint will become vertical.
6. Tighten the upper locknut.
Rear brake lever and pedal adjustment
1. Brake lever free play adjustment
a. Release the brake cable locknut.
b. Turn the adjusting bolt at the brake lever until
brake lever free play is 5~8 Mm (0.20-0.30 in).
c. Tighten the locknut.
2. Brake pedal free play adjustment
a. Turn the brake rod adjusting nut at the rear wheel
nub until brake pedal free play is 20-30 mm (0.8-
1.2 in).
Clutch adjustment
1. Remove the rubber cap.
2. Release the locknut.
3. Slowly turn the adjusting bolt clockwise un-
til resistance is felt. Then turn it 1/8counterclock
wise.
4. Tighten the locknut to the specified torque.
5. Equip the rubber cap safely.
Cable inspection and lubrication
Lubricate the inner cables and the cable ends. If the
cables do not operate evenly, ask your dealer to
replace them.
Knuckle shaft and steering shaft lubrication
Lubricate the pivot points. Use a grease gun.
Wheel removal
1. Raise the wheel by placing a suitable stand
under the frame.
2. Remove the nuts from the wheel.
3. Remove the wheel assembly
Wheel installation
When installing the wheel, reverse the removal
procedure.
Tighten the wheel nuts to the specified torques.
Battery
Inspect the level of the battery fluid and see if the
terminals are tight. Add distilled water if the fluid
level is low.
Summary of Contents for K2 QUAD 110
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