GAS GAS K2 QUAD 110 User Manual Download

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SERVICE MANUAL

110

ENGLISH

4 STROKE

Summary of Contents for K2 QUAD 110

Page 1: ...MANUAL DEL USUARIO USER MANUAL MANUEL D ENTRETIEN LIBRETTO D USO BETRIEBSANLEITUNG 4 STROKE 110...

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Page 3: ...SERVICE MANUAL SERVICE MANUAL 110 ENGLISH 4 STROKE...

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Page 5: ...Y ATTENTION TO THE CAUTION AND WARNING LABELS ON THIS QUAD READ THIS MANUAL BEFORE OPERATING THIS QUAD MAKE SURE YOU UNDERSTAND ALL INS TRUCTION ALSO KEEP ALL INFORMATION IN MIND WHILE OPERATING THIS...

Page 6: ...BILITIES THIS QUAD CAN BE HAZARDOUS TO OP RATE AVOID EXCESSIVE SPEED ON PAVED SURFACES SHARP TURNS AND UNEVEN TERRAIN ADULTS SHOULD ADJUST THE THROTTLE FOR SLOWER SPEEDS NEVER RIDE THIS QUAD DURING LO...

Page 7: ...or death HOW TO AVOID THE HAZARD Read all WARNINGS in this manual carefully and for your safety be sure to follow their instruc tion CAUTION This caution symbol identifies special instruc tion Or proc...

Page 8: ...ompletely before starting your new quad It contains important safety information Never operate this quad without proper instruction Beginner should take a training course before operating this vehicle...

Page 9: ...4 SAFETY INFORMATION 6 LOCATION OF THE WARNING AND SPECIFICATION LABELS 11 VEHICLE IDENTIFICATION 15 CONTROL FUNCTIONS 16 PRE OPERATION INSPECTION 25 OPERATION 30 RIDING YOUR QUAD 33 PERIODIC MAINTEN...

Page 10: ...without adult supervision and never allow continued use of an quad by a child if he or she does not have the abilities to operate it safely Never carry a passenger on an quad Never operate an quad on...

Page 11: ...e terrain care fully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes N...

Page 12: ...l Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle that will cause the quad to lean sharply to one side Go straight down the hill where possible Always...

Page 13: ...pills on your skin wash with water and soap immedia tely If gasoline spills on your clothes change your clothes immediately POTENTIAL HAZARD Improper handling of gasoline WHAT CAN HAPPEN Gasoline can...

Page 14: ...unning the engine in a closed area WHAT CAN HAPPEN Exhaust smokes are poisonous and may cause people unconsciousness and death within a short time HOW TO AVOID THE HAZARD Always start and operate your...

Page 15: ...rtant information for safe and proper operation of your quad Never remove any labels from your vehicle If any label becomes difficult to read or comes off a repla cement label is available from your d...

Page 16: ...his ATV by children under the age of 16 increases the risk of severe injury of death NEVER permit children under age 16 to operate this ATV THIS VEHICLE IS AN ALL TERRAIN VEHICLE AND IS NOT INTENDED F...

Page 17: ...rns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OWNERiS MANUAL FOLLOW ALL INS TRUCTIONS AND WARNINGS WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE...

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Page 19: ...low spaces provided for assistance when ordering spare parts from your dealer or for reference in case the quad is stolen 1 Vehicle Identification Number 2 Engine Number Vehicle identification number...

Page 20: ...witch Functions of the respective switch positions are as follows ON The engine can be started only at this position OFF All electrical circuits are switched off The key can be removed in this positio...

Page 21: ...e stop switch controls ignition and can be used at all times to stop the engine especially in an emergency The engine will not start when this switch is in OFF position Start switch Start Push this sw...

Page 22: ...idle position As soon as the level is released WARNING POTENTIAL HAZARD Malfunction of throttle WHAT CAN HAPPEN The throttle level could be hard to operate cause it difficult to speed up or slow down...

Page 23: ...eed while they learn Once the beginner becomes more familiar with operating the quad the screw maybe gradu ally turned out to increase maxi mum speed Adults should decide when to adjust the quad for m...

Page 24: ...e accident or be injured HOW TO AVOID THE HAZARD Do not turn the speed adjuster out more than 20 mm 0 8 in Front Brake Lever The front brake lever is located on the right handle bar Pull the lever tow...

Page 25: ...n right side of the engine Pull the lever toward the handlebar or push down on the pedal to apply the rear brake Parking brake Apply the rear brake lever then push down the lock plate to apply the par...

Page 26: ...HAZARD Operate the parking brake improperly WHAT CAN HAPPEN The quad could start moving unexpectedly if the parking brake is not applied before starting the engine This could cause loss of contro or a...

Page 27: ...el will not flow while the lever is in this position RES Turn the lever to this position if you run out of fuel while riding The fill the fuel tank as soon as possible Turn the lever to the ON positio...

Page 28: ...e rear Insert the projection on the front of the seat into the holder and push down on the seat at rear to install the seat NOTE Always make sure the seat is securely fitted Choke lever To start a col...

Page 29: ...heck the fuel Level Fill fuel if necessary Engine oil Check engine oil level Fill the engine oil if necessary Final gear oil Check for leakage Throttle Check for proper operation of throttle cable Bat...

Page 30: ...quad is in safe operation condition Always follow inspection and maintenance proce dure as shown in the owner s manual Brakes 1 Brake operation Test the brakes at slow speed after starting to make sur...

Page 31: ...ect the problem by yourself according to the adjustment procedures provided in this manual Fuel Always fill regular unleaded gasoline to your quad Do not use leaded gasoline it will cause damage to in...

Page 32: ...t specified level Add oil as necessary see page 40 Throttle lever Check the throttle lever and see it operates correctly It must open smoothly and return back to idle position when released Battery Ch...

Page 33: ...oper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Operating this quad with Improper tires or with improper or uneven tire pressure could cause loss of control and an accident HOW TO...

Page 34: ...the parking brake 2 Turn the fuel cock to ON 3 Turn the engine stop switch to RUN 4 Turn the main switch to ON 5 Shift the transmission gear to neutral 6 Push down the choke lever to the end 7 Comple...

Page 35: ...he third and fourth gears WARNING Always release the shift pedal before opening the throttle or the engine could wheelie and will cause an accident To decelerate 1 Release the throttle 2 Apply the bra...

Page 36: ...en parking stop the engine and shift into neutral Turn the fuel cock to OFF position and apply the parking brake Never parking on hills or other inclines Loading This quad is not designed to carry any...

Page 37: ...you have read this Owner s Manual completely and understand the operation of the controls before you begin to ride Read all caution and warning la bels on your quad and pay particular atten tion to th...

Page 38: ...fter consuming alcohol or drugs Operator s performance capability is reduced by the influence of alcohol or drugs Pre operation checks Always perform the pre operation checks listed on the page 27 bef...

Page 39: ...ifting and turning techniques in the area before trying more difficult terrain Set the parking brake and follow the instruction on page 32 to start the engine Once it has warmed up you are ready to be...

Page 40: ...o not lift the front wheels which could cause you to loose control If you are unable to continue up the correct the steering when riding on loose surfaces by pointing the front wheels slightly uphill...

Page 41: ...e direction of the slide Applying the brakes or accelerating is not recommended until you have corrected the slide With practice over a period of time skill at controlled sliding can be improved The t...

Page 42: ...sitioned towards the uphill side of the quad to keep proper balance If the quad starts to tip steer down the hill if there are no obstacles in your way to get balance again If you discover that the qu...

Page 43: ...Owner s manual and tool kit Your are advised to put this owner s manual and low pressure tire gauge in the vinyl bag and always carry them along with the owner s tool kit under the seat The service in...

Page 44: ...f damaged 6 Install the drain bolt and tighten to specification 7 Fill the engine with oil and equip the dipstick 8 Warm up the engine for several minutes at idle speed Inspect oil leakage while warmi...

Page 45: ...g always clean the gasket surface and use a new gasket Wipe off any grime from the threads and tighten to the specified torque Air filter cleaning 1 Remove the front cover by removing the screws 2 Rem...

Page 46: ...his the valve clearance must be adjusted perio dically This adjustment however should be left to a professional service technician Cam chain adjustment The cam chain will loosen with use resulting in...

Page 47: ...locknut 3 Slowly turn the adjusting bolt clockwise un til resistance is felt Then turn it 1 8counterclock wise 4 Tighten the locknut to the specified torque 5 Equip the rubber cap safely Cable inspect...

Page 48: ...it in a cool dark place Thoroughly recharge the battery before reusing 5 If the battery is to be stored for a longer period than the above check the specific gravity at least once a month and recharg...

Page 49: ...ith clean water and dry all surfaces with a chamois clean towel or cloth 6 Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy 7 Automotive type wax may be applied to a...

Page 50: ...aces with a light film of oil Do not apply oil to any rubber parts or the seat cover 7 Remove the battery and charge it Store it in a dry place and recharge it once a month Do not store the battery in...

Page 51: ...0 mm Seat height 670 mm Wheel base 1 040 mm Min ground clearance 100 mm Minimum turning radius 2 400 mm Dry weight 116 kg 256 lbs Engine Type Air cooled 4 stroke 3 speeds Cylinder arrangement Single c...

Page 52: ...y 0 12 L Fuel Capacity 7 8 L Starting Electric Transmission Semi automatic Front Suspension Leading arm Rear Suspension Swing arm Front Rear Brakes Drum Parking Brake Mechanical Lock Front Tires PSI 1...

Page 53: ...s that become apparent within the period established in the Law decree 23 2003 on the 10th of July covering Warranties on Consumer Goods Sold from the time of delivery and in accordance with the Direc...

Page 54: ...the specifications set out in the User s Manual e The vehicle has been altered or modified in any way or fitted with components other than those expressly authorised by GG as accepted components of t...

Page 55: ...of a claim under Warranty or to arrange an inspection of the defect by an expert from GG Any additional obligations arising out of guarantees on parts replaced free of charge or any other service rend...

Page 56: ...Notes Notes...

Page 57: ...Notes Notes...

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Page 60: ...DE L HUILE CONSIGLIA L USO D OLIO EMPFIEHLT DEN GEBRAUCH VON L C UNICEF n 17 Poligon Industrial Torremirona 17190 Salt Girona SPAIN Tel 34 902 47 62 54 Fax 34 902 47 61 60 E mail officegg gasgasmotos...

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GAS GAS K2 QUAD 110, User Manual

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