GAS GAS ENDURO 4T EC 2014, Owner'S Manual

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Owner´s manual
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GENERAL INFORMATION ................................................................................................................................................................. 7
INTRODUCTION ...............................................................................................................................................................................8
LEGAL NOTICES ...............................................................................................................................................................................8
NOTICES AND WARNINGS ...............................................................................................................................................................8
PRELIMINARY WARNINGS ..............................................................................................................................................................9
CONTROLS ANS COMPONENTS LOCATION ..................................................................................................................................10
EC 4T 250/300/450cc RACING .............................................................................................................................................10
XC 4T 250/300/450cc RACING (USA) ...................................................................................................................................12
IDENTIFICATION ............................................................................................................................................................................17
STEERING LOCK .............................................................................................................................................................................17
SPECIFICATIONS ............................................................................................................................................................................18
ELECTRICAL DIAGRAM ..................................................................................................................................................................20
EC 4T 250/300/450cc RACING .............................................................................................................................................20
TORQUE VALUES ...........................................................................................................................................................................22
General ...............................................................................................................................................................................22
Chassis ................................................................................................................................................................................22
Engine ................................................................................................................................................................................. 24
MULTIFUNCTION GAUGE ..............................................................................................................................................................28
Quick guide .........................................................................................................................................................................28
Screens in normal mode .....................................................................................................................................................29
Installing the sensor and magnet ........................................................................................................................................30
Measure of the wheel circumference .................................................................................................................................30
HOMOLOGATION ..........................................................................................................................................................................31
OPERATING INSTRUCTIONS ........................................................................................................................................................... 33
STARTING PROCEDURE ................................................................................................................................................................. 34
BREAK-IN PROCEDURE .................................................................................................................................................................. 34
DAILY INSPECTION ........................................................................................................................................................................ 35
CLEANING ......................................................................................................................................................................................39
STORAGE ........................................................................................................................................................................................ 40
SERVICE AND MAINTENANCE ........................................................................................................................................................ 41
MAINTENANCE SCHEDULE ........................................................................................................................................................... 42
MAINTENANCE .............................................................................................................................................................................. 42
1.-Clutch .............................................................................................................................................................................. 43
2.-Clutch discs ..................................................................................................................................................................... 43
3.-Throttle cable .................................................................................................................................................................. 43
4.--Spark plug ...................................................................................................................................................................... 43
5.-Air filter ........................................................................................................................................................................... 44
6.-Carburetor ...................................................................................................................................................................... 47
7.-Engine oil/fiter ................................................................................................................................................................ 47
8.-Piston and ring ................................................................................................................................................................ 48
9.-Cylinder head, cylinder, ex. valve .................................................................................................................................... 48
10.-Exhaust system ............................................................................................................................................................. 48
11.-Muffler fiber .................................................................................................................................................................. 49
12.-Connecting rod and bearings ........................................................................................................................................ 50
13.-Kick-starter and gear shift pedal ................................................................................................................................... 50
14.-Rubber joint exhaust/silencer ....................................................................................................................................... 50
15.-Motor bearings ............................................................................................................................................................. 50
16.-Coolant ......................................................................................................................................................................... 50
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