GAS GAS EC 200, Workshop Manual

Page: 38 / 71

Ed: 07/05
SERVICE AND REPAIR OF THE ENGINE COMPONENTS
04-12
Engine
200 cc / 250 cc / 300 cc
EC ENDUCROSS WORKSHOP MANUAL
- Remove the right crankcase bearings.
Centrifugal shaft bearing -1-
- Remove the ball bearing from the centrifugal pinion using
a bearing extractor ( max. 8mm) from outside the half
crankcase.
- Fit the new ball bearing in the crankcase housing. The closed
face of the bearing should face the inside of the opening of
the casing.
- Press down on the bearing until it fits completely in the right
crankcase housing.
Pinion shaft bearing of water pump -2-
- Remove the ball bearing from the water pump pinion shaft
using a bearing extractor ( max. 8mm) from outside the
half crankcase.
- Fit the new ball bearing in the crankcase housing. The closed
face of the bearing should face the inside of the opening of
the casing.
- Press down on the bearing until it fits completely in the right
crankcase housing.
Crankshaft seal -3-
- Fit the new crankshaft seal in the crankcase housing. The
seal lip should face the outside of the crankcase.
- Press down on the seal with a rod until it fits completely in
the right crankcase housing.
Starter ratchet plate -4-
- Remove the starter ratchet plate by undoing the screws
-5-.
5
4
6
5
1
6
2
3
Warning:
When fitting the seal take care not to damage
the seal lip!
!
Danger:
When handling the crankcase after heating it,
heat-resistant gloves should be used to protect
hands.
!