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6

Turn on the autopilot system and disable the Shadow Drive.
You can refer to the autopilot system documentation for more 

information on disabling the Shadow Drive.

7

Hold 

 (port) on the helm control for at least 10 seconds.

TIP: 

You can stop holding 

 when you no longer see air 

moving through the bypass hose.

8

Close both bypass valves at the cylinder fittings.

9

If necessary, add fluid to the helm reservoir.

10

Repeat steps 3 through 9 for the starboard side.

11

Hold 

 (port) on the helm control until steering stops and 

Hydraulic Pump Stall

 is shown on the helm control.

12

Hold 

 (starboard) on the helm control until steering stops 

and 

Hydraulic Pump Stall

 is shown on the helm control.

13

Select an option:
• If 

Hydraulic Pump Stall

 is not shown within 2 to 3

seconds after the cylinder stops, repeat steps 1-13 to

bleed the system again.

• If 

Hydraulic Pump Stall

 is shown within 2 to 3 seconds

after the cylinder stops, the system bleed completed

successfully.

After hydraulic bleeding is complete, you can re-enable the 

Shadow Drive.

Corrosion Blocker

NOTICE

To ensure the long life of all parts, apply corrosion blocker to the 

pump at least twice yearly.

A marine-rated corrosion blocker should be applied to the pump 

after all hydraulic and electrical connections are made and the 

hydraulic system has been bled.

Connecting the CCU

Route the orange and blue wires from the bare-wire portion 

of the CCU cable to the location where you plan to install the 

alarm (

Installing the Alarm

, page 8

).

If the cable is not long enough, extend the appropriate wires 

with 0.08 mm

2

 (28 AWG) wire.

Installing the Shadow Drive

Connecting the Shadow Drive to the Hydraulic System

Before you can install the Shadow Drive, you must select a 

location at which to connect the Shadow Drive to the hydraulic 

steering of your boat (

Shadow Drive Mounting Considerations

page 2

).

For further assistance, consult the hydraulic-layout diagrams 

(

Hydraulic Layouts

, page 4

).

Use hydraulic connectors (not included) to install the Shadow 

Drive in the appropriate hydraulic line.

Connecting the Shadow Drive to the CCU

1

Route the bare-wire end of the CCU cable to the Shadow 

Drive.
If the cable is not long enough, extend the appropriate wires 

with 28 AWG (0.08 mm²) wire.

2

Connect the cables, based on this table.

Shadow Drive Wire Color

CCU Cable Wire Color

Red (+)

Brown (+)

Black (-)

Black (-)

3

Solder and cover all bare-wire connections.

Installing an Autopilot Switch

If your autopilot package does not include a Shadow Drive 

valve, you should install a manual Single Pole Single Throw 

(SPST) switch (not included) to disable the autopilot if 

necessary.

1

Route the bare-wire end of the CCU cable to the switch.
If the cable is not long enough, extend the appropriate wires 

with 28 AWG (0.08 mm²) wire.

2

Connect the cables, based on this table.

Switch Wire Function

CCU Cable Wire Color

Positive (+)

Brown (+)

Negative (-)

Black (-)

3

Solder and cover all bare-wire connections.

The autopilot functions correctly when the switch contacts are 

closed. Opening the switch disables the autopilot for manual 

steering.

Installing the Alarm

Before you can mount the alarm, you must select a mounting 

location (

Alarm Mounting and Connection Considerations

page 2

).

1

Route the alarm cable to the bare-wire end of the CCU cable.
If the cable is not long enough, extend the appropriate wires 

with 28 AWG (0.08 mm

2

) wire.

2

Connect the cables, based on this table.

Alarm Wire Color

CCU Cable Wire Color

White (+)

Orange (+)

Black (-)

Blue (-)

3

Solder and cover all bare-wire connections.

4

Secure the alarm with cable ties or other mounting hardware 

(not included).

NMEA 2000 and the Autopilot Components

A dedicated helm control is not included in all autopilot 

packages. If you install the autopilot without a dedicated helm 

control, the autopilot CCU must be connected to the same 

NMEA 2000 network as a compatible Garmin chartplotter to 

configure and control the autopilot system.

NOTICE

If you have an existing NMEA 2000 network on your boat, it 

should already be connected to power. Do not connect the 

NMEA 2000 power cable to an existing NMEA 2000 network, 

because only one power source should be connected to a 

NMEA 2000 network.

You can connect the CCU and the optional helm control through 

an existing NMEA 2000 network. If you do not have an existing 

NMEA 2000 network on your boat, all the parts needed to build 

one are supplied in the autopilot package (

Building a Basic 

NMEA 2000 Network for the Autopilot System

, page 8

).

To use the advanced features of the autopilot, optional NMEA 

2000 devices, such as a GPS device, can be connected to the 

NMEA 2000 network.
If you are unfamiliar with NMEA 2000, you should read the 

“NMEA 2000 Network Fundamentals” chapter of the 

Technical 

Reference for NMEA 2000 Products

Building a Basic NMEA 2000 Network for the Autopilot 

System

NOTICE

If you are installing a NMEA 2000 power cable, you must 

connect it to the boat ignition switch or through another in-line 

switch. NMEA 2000 devices will drain your battery if the NMEA 

2000 power cable is connected to the battery directly.

A dedicated helm control is not included in all autopilot 

packages. If you install the autopilot without a dedicated helm 

control, the autopilot CCU must be connected to the same 

NMEA 2000 network as a compatible Garmin chartplotter to 

configure and control the autopilot system.

8

Summary of Contents for GHP Compact Reactor Hydraulic

Page 1: ...e Single Throw SPST switch to use as an autopilot bypass when not installing the Shadow Drive valve Waterproof wire connectors wire nuts or heat shrink tubing and a heat gun Marine sealant Marine corrosion inhibitor spray Portable or handheld compass to test for magnetic interference Hydraulic hose with machine crimped or field replaceable fittings that have a minimum rating of 1000 lbf in2 Hydrau...

Page 2: ...e ECU to the pump cannot be extended The ECU must be mounted in a location where it will not be submerged or exposed to wash down The ECU power cable connects to the boat battery and it can be extended if needed Power Cable Extensions page 7 Pump Mounting Considerations Consult the hydraulic layout diagrams in these instructions to help determine the pump installation location Hydraulic Layouts pa...

Page 3: ...upplied cables and connectors Building a Basic NMEA 2000 Network for the Autopilot System page 8 Item Description Important Considerations Ä ECU The ECU must be located within 0 5 m 19 in of the pump The cables connecting the ECU to the pump cannot be extended Å CCU The CCU can be mounted in a non submerged location near the center of the boat in any orientation CCU Mounting and Connection Conside...

Page 4: ...ble Extensions page 7 The NMEA 2000 power cable must be connected to a 9 to 16 Vdc power source  Pump à ECU Item Description Important Considerations Ä NMEA 2000 network The helm control or compatible Garmin chartplotter and the CCU must be connected to a NMEA 2000 network using the included T connectors NMEA 2000 Connection Considerations page 2 If there is not an existing NMEA 2000 network on y...

Page 5: ... Steering cylinder Single Helm with Uflex MasterDrive Layout CAUTION When installing the pump in a system with a Uflex MasterDrive do not cut the high pressure line connecting the power unit to the helm to avoid injury or property damage À Helm Á Shadow Drive  Starboard line à Steering cylinders Ä Port line Å High pressure line DO NOT CUT Æ Return line Ç Shutoff valves È Uflex MasterDrive power u...

Page 6: ...ll the four 2 8 mm 7 64 in pilot holes If you are mounting the helm control in fiberglass you should use a countersink bit as advised in the notice 10Remove the remainder of the template 11Place the included gasket on the back of the device You can apply marine sealant around the gasket to prevent leakage behind the dashboard optional 12Place the helm control into the cutout 13Securely fasten the ...

Page 7: ...r NOTE If the boat has a power assist module you must add the T connectors between the power assist module and the steering cylinder 3 Complete an action If the boat does not have a power assist module add enough hydraulic hose to connect the return fitting on the helm to the center pump fitting If the boat has a power assist module add a T connector to the return line of the system between the po...

Page 8: ...cluded to disable the autopilot if necessary 1 Route the bare wire end of the CCU cable to the switch If the cable is not long enough extend the appropriate wires with 28 AWG 0 08 mm wire 2 Connect the cables based on this table Switch Wire Function CCU Cable Wire Color Positive Brown Negative Black 3 Solder and cover all bare wire connections The autopilot functions correctly when the switch cont...

Page 9: ...er Connecting Optional NMEA 2000 Devices to the Autopilot System You can use advanced features of the autopilot system by connecting optional NMEA 2000 compatible devices such as a wind sensor a water speed sensor or a GPS device to the NMEA 2000 network NOTE You can connect optional devices that are not NMEA 2000 compatible to the helm control through NMEA 0183 NMEA 0183 Connection Considerations...

Page 10: ... Compatible Device Wire Function Ê N A Power Ë N A NMEA 0183 ground Ì Blue Tx A Rx A Í White Tx B Rx B Î Brown Rx A Tx A Ï Green Rx B Tx B NOTE When connecting a NMEA 0183 device with two transmitting and two receiving lines it is not necessary for the NMEA 2000 bus and the NMEA 0183 device to connect to a common ground Only One Receiving Wire If your NMEA 0183 compatible device has only one recei...

Page 11: ...to 30 min Alarm Specification Measurement Dimensions L diameter 29 32 1 in 23 25 mm Weight 2 4 oz 68 g Temperature range From 5 F to 140 F from 15 C to 60 C Cable length 10 ft 3 0 m NMEA 2000 PGN Information CCU Type PGN Description Transmit and receive 059392 ISO acknowledgment 059904 ISO request 060928 ISO address claim 126208 NMEA Command Request Acknowledge group function 126464 Transmit Recei...

Page 12: ...eiving valid wind data Alarm sounds for 5 seconds Autopilot transitions to heading hold Error Lost Communication Between ECU and CCU when the autopilot is engaged Communication between the CCU and the pump has timed out The helm control beeps and autopilot transitions to standby Registering Your Device Help us better support you by completing our online registration today Keep the original sales r...

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