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Uflex MasterDrive power unit

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High pressure line - DO NOT CUT

Installation Procedures

 CAUTION

Always wear safety goggles, ear protection, and a dust mask 

when drilling, cutting, or sanding.

NOTICE

When drilling or cutting, always check what is on the opposite 

side of the surface.

After you have planned the autopilot installation on your boat 

and satisfied all of the mounting and wiring considerations for 

your particular installation, you can begin mounting and 

connecting the components.

Helm Control Installation

A dedicated helm control is not included in all autopilot 

packages. If you install the autopilot without a dedicated helm 

control, the autopilot CCU must be connected to the same 

NMEA 2000 network as a compatible Garmin chartplotter to 

configure and control the autopilot system.
You must install the helm control by mounting it in the 

dashboard near the helm and connecting it to a NMEA 2000 

network.

Mounting the Helm Control

NOTICE

If you are mounting the device in fiberglass, when drilling the 

pilot holes, it is recommended to use a countersink bit to drill a 

clearance counterbore through only the top gel-coat layer. This 

will help to avoid cracking in the gel-coat layer when the screws 

are tightened.
Stainless-steel screws may bind when screwed into fiberglass 

and overtightened. It is recommended to apply an anti-seize 

lubricant on the screws before installing them.

Before you can mount the helm control, you must select a 

mounting location (

Helm Control Mounting Considerations

page 1

).

1

Trim the flush-mount template and ensure it fits in the 

selected mounting location.
The flush-mount template is included in the helm control 

product box.

2

Secure the template to the selected mounting location.

3

If you plan to cut the hole with a rotary cutting tool instead of 

a 90 mm (3.5 in.) hole saw, use a 10 mm (3/8 in.) drill bit to 

drill a pilot hole as indicated on the template to begin cutting 

the mounting surface.

4

Using the hole saw or rotary cutting tool, cut the mounting 

surface along the inside of the dashed line indicated on the 

template.

5

If necessary, use a file and sandpaper to refine the size of 

the hole.

6

Place the helm control into the cutout to confirm that the four 

mounting holes on the template are in the correct locations.

7

If the mounting holes are not correct, mark the correct 

locations of the four mounting holes.

8

Remove the helm control from the cutout.

9

Drill the four 2.8 mm (

7

/

64

 in.) pilot holes.

If you are mounting the helm control in fiberglass, you should 

use a countersink bit as advised in the notice.

10

Remove the remainder of the template.

11

Place the included gasket on the back of the device.

You can apply marine sealant around the gasket to prevent 

leakage behind the dashboard (optional).

12

Place the helm control into the cutout.

13

Securely fasten the helm control to the mounting surface 

using the supplied screws.
If you are mounting the helm control in fiberglass, you should 

use an anti-seize lubricant as advised in the notice.

14

Snap the decorative bezel 

À

 into place.

Mounting the CCU

1

Determine the mounting location.

2

Using the CCU as a template, mark the two pilot hole 

locations on the mounting surface.

3

Using a 3 mm (

1

/

8

 in.) bit, drill the pilot holes.

4

Use the included screws to attach the CCU to the mounting 

surface.

NOTE: 

If you use mounting hardware other than the provided 

screws, the hardware must be quality stainless or brass 

material to avoid magnetic interference with the CCU.
Test any mounting hardware with a handheld compass to 

make sure no magnetic fields are present in the hardware.

ECU Installation

Mounting the ECU

Before you can mount the ECU, you must select a location and 

determine the correct mounting hardware (

ECU Mounting and 

Connection Considerations

, page 2

).

1

Hold the ECU in the intended mounting location and mark the 

locations of the mounting holes on the mounting surface, 

using the ECU as a template.

2

Using a drill bit appropriate for the mounting surface and 

selected mounting hardware, drill the four holes through the 

mounting surface.

3

Secure the ECU to the mounting surface using the selected 

mounting hardware.

Connecting the ECU to Power

 WARNING

When connecting the power cable, do not remove the in-line 

fuse holder. To prevent the possibility of injury or product 

damage caused by fire or overheating, the appropriate fuse 

must be in place as indicated in the product specifications. In 

addition, connecting the power cable without the appropriate 

fuse in place voids the product warranty.

You should connect the ECU power cable directly to the boat 

battery, if possible. Although it is not recommended, if you 

connect the power cable to a terminal block or other source, you 

must connect it through a 40 A fuse.
If you plan to route the ECU power through a breaker or a switch 

near the helm, you should consider using an appropriately sized 

relay and control wire instead of extending the ECU power 

cable.

1

Route the connector-terminated end of the ECU power cable 

to the ECU, but do not connect it to the ECU.

6

Summary of Contents for GHP Compact Reactor Hydraulic

Page 1: ...e Single Throw SPST switch to use as an autopilot bypass when not installing the Shadow Drive valve Waterproof wire connectors wire nuts or heat shrink tubing and a heat gun Marine sealant Marine corrosion inhibitor spray Portable or handheld compass to test for magnetic interference Hydraulic hose with machine crimped or field replaceable fittings that have a minimum rating of 1000 lbf in2 Hydrau...

Page 2: ...e ECU to the pump cannot be extended The ECU must be mounted in a location where it will not be submerged or exposed to wash down The ECU power cable connects to the boat battery and it can be extended if needed Power Cable Extensions page 7 Pump Mounting Considerations Consult the hydraulic layout diagrams in these instructions to help determine the pump installation location Hydraulic Layouts pa...

Page 3: ...upplied cables and connectors Building a Basic NMEA 2000 Network for the Autopilot System page 8 Item Description Important Considerations Ä ECU The ECU must be located within 0 5 m 19 in of the pump The cables connecting the ECU to the pump cannot be extended Å CCU The CCU can be mounted in a non submerged location near the center of the boat in any orientation CCU Mounting and Connection Conside...

Page 4: ...ble Extensions page 7 The NMEA 2000 power cable must be connected to a 9 to 16 Vdc power source  Pump à ECU Item Description Important Considerations Ä NMEA 2000 network The helm control or compatible Garmin chartplotter and the CCU must be connected to a NMEA 2000 network using the included T connectors NMEA 2000 Connection Considerations page 2 If there is not an existing NMEA 2000 network on y...

Page 5: ... Steering cylinder Single Helm with Uflex MasterDrive Layout CAUTION When installing the pump in a system with a Uflex MasterDrive do not cut the high pressure line connecting the power unit to the helm to avoid injury or property damage À Helm Á Shadow Drive  Starboard line à Steering cylinders Ä Port line Å High pressure line DO NOT CUT Æ Return line Ç Shutoff valves È Uflex MasterDrive power u...

Page 6: ...ll the four 2 8 mm 7 64 in pilot holes If you are mounting the helm control in fiberglass you should use a countersink bit as advised in the notice 10Remove the remainder of the template 11Place the included gasket on the back of the device You can apply marine sealant around the gasket to prevent leakage behind the dashboard optional 12Place the helm control into the cutout 13Securely fasten the ...

Page 7: ...r NOTE If the boat has a power assist module you must add the T connectors between the power assist module and the steering cylinder 3 Complete an action If the boat does not have a power assist module add enough hydraulic hose to connect the return fitting on the helm to the center pump fitting If the boat has a power assist module add a T connector to the return line of the system between the po...

Page 8: ...cluded to disable the autopilot if necessary 1 Route the bare wire end of the CCU cable to the switch If the cable is not long enough extend the appropriate wires with 28 AWG 0 08 mm wire 2 Connect the cables based on this table Switch Wire Function CCU Cable Wire Color Positive Brown Negative Black 3 Solder and cover all bare wire connections The autopilot functions correctly when the switch cont...

Page 9: ...er Connecting Optional NMEA 2000 Devices to the Autopilot System You can use advanced features of the autopilot system by connecting optional NMEA 2000 compatible devices such as a wind sensor a water speed sensor or a GPS device to the NMEA 2000 network NOTE You can connect optional devices that are not NMEA 2000 compatible to the helm control through NMEA 0183 NMEA 0183 Connection Considerations...

Page 10: ... Compatible Device Wire Function Ê N A Power Ë N A NMEA 0183 ground Ì Blue Tx A Rx A Í White Tx B Rx B Î Brown Rx A Tx A Ï Green Rx B Tx B NOTE When connecting a NMEA 0183 device with two transmitting and two receiving lines it is not necessary for the NMEA 2000 bus and the NMEA 0183 device to connect to a common ground Only One Receiving Wire If your NMEA 0183 compatible device has only one recei...

Page 11: ...to 30 min Alarm Specification Measurement Dimensions L diameter 29 32 1 in 23 25 mm Weight 2 4 oz 68 g Temperature range From 5 F to 140 F from 15 C to 60 C Cable length 10 ft 3 0 m NMEA 2000 PGN Information CCU Type PGN Description Transmit and receive 059392 ISO acknowledgment 059904 ISO request 060928 ISO address claim 126208 NMEA Command Request Acknowledge group function 126464 Transmit Recei...

Page 12: ...eiving valid wind data Alarm sounds for 5 seconds Autopilot transitions to heading hold Error Lost Communication Between ECU and CCU when the autopilot is engaged Communication between the CCU and the pump has timed out The helm control beeps and autopilot transitions to standby Registering Your Device Help us better support you by completing our online registration today Keep the original sales r...

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