background image

Installation 

GDL 90 Capstone Upgrade Instructions           560-1057-00 Rev A 

 

2-1 

 

2 I

NSTALLATION

 

This section describes the installation of the GDL 90 including mounting, wiring, and connections.  Refer 
to the GDL 90 Installation Manual for limitations and post-installation configuration and checkout 
procedures.  
 

2.1 P

RE

-I

NSTALLATION 

I

NFORMATION

 

Always follow acceptable avionics installation practices per FAA Advisory Circulars (AC) 43.13-1B, 
43.13-2A, or later FAA approved revisions of these documents.  
 
Follow the installation procedure in this section as it is presented for a successful installation. Read the 
entire section before beginning the procedure. Prior to installation, consider the structural integrity of the 
GDL 90 installation as defined in AC 43.13-2A, Chapter 1. Perform the post installation checkout before 
closing the work area in case problems occur.  
 
Complete an electrical load analysis in accordance with AC 43.13-1B, Chapter 11, on the aircraft prior to 
starting modification to ensure aircraft has the ability to carry the GDL 90 load. Document the results of 
the electrical load analysis on FAA Form 337.  
 

2.2 M

ATERIALS 

N

OT 

S

UPPLIED

 

2.2.1 M

ATERIALS 

R

EQUIRED 

B

UT 

N

OT 

S

UPPLIED

 

The GDL 90 is intended for use with standard aviation accessories. The following items are required for 
the installation, but not supplied: 

 

Wire (MIL-W-22759/16 or equivalent) 

 

Shielded wire (MIL-C-27500 or equivalent) 

 

Circuit breakers 

 

Ring terminals (for grounding) 

 

2.3 S

PECIAL 

T

OOLS 

R

EQUIRED

 

Some of the connectors use crimp contacts. The tables below identify crimp tools required to ensure 
consistent, reliable crimp contact connections for the rear D-SUB connectors. The tables define one 
source for the crimp tool. Alternate equivalent tools may be used.  
 

Table 2-1 - Crimp Tool for P/N 245-0027 

Description 

ITT/Cannon P/N 

Military number 

Insertion/Extraction tool CIET-20HD 

980-200-426 

M81969/39-01 

Crimp tool 

995-0001-584 

M22520/2-01 

Positioner 995-0001-604 

M22520/2-08 

 
Below is the contact for ITT/Cannon crimp tools:  
ITT Cannon 

Phone (714) 261-5300 

1851 E. Deere Ave 

FAX (714) 575-8324 

Santa Ana, CA 92705-6500 

Summary of Contents for GDL 90 UAT

Page 1: ...GDL 90 UAT Data Link Sensor Capstone Upgrade Instructions April 2004 560 1057 00 Rev A...

Page 2: ...produced copied transmitted disseminated downloaded or stored in any storage medium for any purpose without the express written permission of Garmin Garmin hereby grants permission to download a singl...

Page 3: ...washer to install kit update APM p n Table 1 2 Add tray side view Figure 2 2 APM wiring 4 inches maximum 2 5 1 2 Add transmitter caution statement 2 5 1 3 ORDERING INFORMATION To receive additional co...

Page 4: ...ii GDL 90 Capstone Upgrade Instructions List of Effective Pages Page Rev Page Rev Page Rev Page Rev Page Rev Cover A Copyright i A ii A iii iv 1 1 1 2 A 2 1 2 2 2 3 A 2 4 A 2 5 A 2 6 A 2 7 2 8...

Page 5: ...ELECTRICAL CONNECTIONS 2 4 2 5 1 CABLING AND WIRING 2 4 2 5 2 INTERFACE CONNECTOR DEFINITION 2 8 LIST OF TABLES TABLE 1 1 PACKAGE CONTENTS 1 2 TABLE 1 2 INSTALLATION KIT CONTENTS PN 424 6081 150 1 2...

Page 6: ...Table of Contents iv 560 1057 00 GDL 90 Capstone Upgrade Instructions NOTES...

Page 7: ...60 1049 xx which is included in the GDL 90 Product CD The information in this manual is STC approved Only the equipment interfaces covered in this manual are within the scope of this STC Refer to the...

Page 8: ...ail 430 6081 1xx xxx 1 GDL 90 UAT Data Link Sensor 140 0063 xx 1 GDL 90 Product CD 560 1057 xx 1 GDL 90 Capstone Upgrade Instructions Table 1 2 Installation Kit Contents PN 424 6081 150 Part Qty Descr...

Page 9: ...e aircraft prior to starting modification to ensure aircraft has the ability to carry the GDL 90 load Document the results of the electrical load analysis on FAA Form 337 2 2 MATERIALS NOT SUPPLIED 2...

Page 10: ...four 8 32 pan head screws Refer to Figure 2 1 and Figure 2 2 for the GDL 90 adapter plate and mounting tray dimensions After the adapter cable is installed to the mounting tray back plate route wiring...

Page 11: ...Installation GDL 90 Capstone Upgrade Instructions 560 1057 00 Rev A 2 3 Figure 2 2 GDL 90 Mounting Tray...

Page 12: ...quivalent to those specified in the table below Table 2 3 Crimp Contact Specifications Garmin AT Part Number 245 0027 Description 20 24 AWG crimp socket contact Color bands Orange Blue Gray ITT Cannon...

Page 13: ...are 3 wiring options as depicted in Figure 2 4 GPS signal connection to the MX20 shall be disconnected and rerouted to the GDL 90 If only one GPS antenna is installed a signal splitter may be used to...

Page 14: ...from Garmin AT If a VHF comm transmitter causes problems with the GPS on the selected frequencies as listed in the post installation checkout the problem may be due to the ELT This can be verified by...

Page 15: ...Conductor Solder cap into place 2 Places Shrink tube as shown Solder Cap 2 Places STEP 2 125 Shield 0 250 Flare Outer Shield as Shown Solder Outer Shield to Connector Place cable in connector as show...

Page 16: ...Installation 560 1057 00 Rev A GDL 90 Capstone Upgrade Instructions 2 8 2 5 2 INTERFACE CONNECTOR DEFINITION Figure 2 6 Rear Connector Layout...

Page 17: ......

Page 18: ......

Reviews: