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Part # MCOSM06 Rev 1 (11/03/08)

MOTOR CARE

The motor on your convection oven is maintenance free since 

it is constructed with self-lubricating sealed ball bearings. 

It is designed to provide durable service when treated with 

ordinary care. We have a few suggestions to follow on the 

care of your motor. When the motor is operating, it cools 

itself internally by air entering at the rear of the motor case, 

provided proper clearance has been allowed.

Since the blower wheel is in the oven cavity it is at the same 

temperature as the oven. If the motor is stopped while the 

oven is hot, the heat from the blower wheel is conducted 

down the shaft and into the armature of the motor. This 

action could shorten the life of the motor.

We recommend, at the end of the bake or roasting period, 

when the oven will be idle for any period of time, or before 

shutting down completely, that the doors be left open 

slightly, and press the COOL DOWN key on the control panel. 

The fan will continue to run until the oven cools down to 

150°F (66°C). At the end of the day, press the ON/OFF key to 

activate the Auto Cool Down feature. The fan will run on high 

until the oven cavity drops below 150°F (66°C). During this 

time the "AUTO COOL DOWN" LED will light. When the oven 

temperature drops below 150°F (66°C) the oven turns off. 

This feature protects the oven motor from pre-mature failure. 

Optimal cool-down will be achieved with the door open 

slightly.

Summary of Contents for Master 200

Page 1: ...o Road Mississauga Ontario L4W 1X4 CANADA Phone 905 624 0260 Fax 905 624 5669 Enodis UK LTD Swallowfield Way Hayes Middlesex UB3 1DQ ENGLAND Telephone 081 561 0433 Fax 081 848 0041 Part MCOSM06 Rev 1...

Page 2: ...Page 2 Part MCOSM06 Rev 1 11 03 08...

Page 3: ...Intermittent Pilot Controls 32 G76x Direct Spark Ignition Controls 35 Section Three Temperature Calibration 39 General Calibration 40 200 300 Series Controllers Calibration 41 Section Four Convection...

Page 4: ...Page 4 Part MCOSM06 Rev 1 11 03 08...

Page 5: ...Part MCOSM06 Rev 1 11 03 08 Page 5 Section One Operation Manual...

Page 6: ...Models 8 Gas Connection 9 Electrical Connection 9 Ventilation Air Supply 9 Testing Lighting Instructions 11 OPERATION 12 Master 200 Mechanical Control with Timer 12 In Off Mode 12 Start Up 12 Fan Spee...

Page 7: ...2 1461 44 1 2 1130 600 273 64 Double Deck Models Int Dimensions In mm Ext Dimensions In mm Ship Wt Ship Dim W H D W H D 2 Lbs kg Cubic Ft Standard Depth 29 736 24 610 24 610 38 965 70 1 2 1791 41 1 4...

Page 8: ...system at test pressures equal to or less than 1 2 PSI 3 45 kPa Installation Of Ovens EquippedWith Casters A For an appliance equipped with casters the installation shall be made with a connector that...

Page 9: ...t s flue products Gas Connection The 1 NPT inlet at the rear must be considered in piping the gas supply for double stack units or 3 4 NPT for individual or single deck connections Undersized gas supp...

Page 10: ...venting as described above should be positioned on the main top and fastened with sheet metal screws provided All parts described above are available from the manufacturer NOTE Each oven has been fact...

Page 11: ...ark Check all fittings again and correct any leaks and recheck Replace all service panels and covers before operation NOTE All electronic ignition systems are supplied with a redundant gas valve There...

Page 12: ...tary switch and the lights will stay lit as long as this button is held in the on position Lights will work whenever there is electrical power connected to the oven Cool Down Pressing the Cook Off Coo...

Page 13: ...Down will operate when the door is closed or opened slightly When the door opens wider the Cool Down mode will deactivate and the LED will flash This is a patented safety feature Optimal cool down wi...

Page 14: ...e goes above the requested temperature the display will indicate HI If the oven temperature goes above 575 F 302 C the display will indicate HELP and an audible signal will sound This is a safety feat...

Page 15: ...splay will indicate AUTO When the oven temperature drops below 150 F 66 C the oven turns off This feature protects the oven motor from pre mature failure Optimal cool down will be achieved with the do...

Page 16: ...mperature by rotating the dial on the controller until the desired temperature is shown on the display Pressing the SET key stores the core temperature and starts the cooking process To set the oven t...

Page 17: ...TEMP LED will light 3 Set cook temperature using the dial factory preset at 350 F 4 Press SET key HOLD LED will light 5 Set hold temperature using the dial factory preset at 200 F 6 Press SET key FAN...

Page 18: ...s for all profiles When the last profile time has been entered press the SET key OR If less than five 5 profiles are desired press the SET key after the last required profile PRE will be displayed fol...

Page 19: ...splayed The control is asking if you want to program the key as a shelf timer or a cooking profile Select your answer by pressing the START CANCEL key When the correct answer is displayed press the SE...

Page 20: ...ing timing process 4 When the cooking timing process is complete for each shelf an audible done signal will sound and the display will indicate which shelf is finished Example SH 1 5 To turn off the a...

Page 21: ...ved from the oven as soon as possible to avoid over cooking 9 Center pans on racks and load each shelf evenly to allow for proper air circulation within the cavity 10 When baking weigh or measure the...

Page 22: ...350 5 min Hamburger Patties 4 lb fzn 350 12 min Hamburger Patties 4 lb fresh 350 8 min Meatloaf 4 325 45 min Bacon 350 10 min Roast Beef 20 325 3 hr 15 min Prime Rib 10 300 1 hr 45 min Stuffed Pork Ch...

Page 23: ...dium Rare Medium Rare Medium 8 2 5 3 5 1 5 2 1 25 1 5 9 2 75 3 75 1 75 2 25 1 25 1 75 10 3 4 25 2 2 5 1 5 1 75 11 3 25 4 5 2 2 75 1 5 1 75 12 3 5 5 2 25 3 1 5 2 13 3 75 5 2 5 3 25 1 5 2 25 14 4 5 75 2...

Page 24: ...often or for long periods If cake ripples Overloading pans or batter is too thin If cakes are too coarse Lower oven temperature If pies have uneven color Reduce number of pies per rack or eliminate u...

Page 25: ...erials or metallic scouring pads since these will scratch or cloud the surface 6 Never spray the perforated areas or control panel with steam or water as this will allow moisture into the control cavi...

Page 26: ...wheel is conducted down the shaft and into the armature of the motor This action could shorten the life of the motor We recommend at the end of the bake or roasting period when the oven will be idle f...

Page 27: ...Part MCOSM06 Rev 1 11 03 08 Page 27 Section Two Electronic Pilot Main Burner...

Page 28: ...s This pilot flame ignites the main burner conventionally Safety Lock OutTime The safety lockout timer circuit starts timing the moment the trail for the pilot ignition starts When the timing periods...

Page 29: ...gas control Check for 24 VAC across PV MV PV terminals on module If voltage is okay replace gas control if not replace module Note If S5800B H S6810B H goes into lockout reset system For S6800M wait 6...

Page 30: ...nding Note If the ground circuit path is incomplete the S86H system control will allow one trial for ignition before going into safety lock out Electric grounding connections at the pilot burner ignit...

Page 31: ...lame rectifies to a direct current If the flame signal back the control module is not at least 1 0 A DC the system will lockout The output of the flame sensing circuit cannot be checked directly so ch...

Page 32: ...lose to restart the sequence of operation Models with an optional LED will flash the LED to indicate ignition lockout Flameout Loss of proven flame Hard Lockout The control detected a fault Open therm...

Page 33: ...t Control with ignition recycle Ignition lockout optional LED flashes Yes No Recycle delay period Shutoff Flame present when not expected Hard Lockout optional LED turns off Start Thermostat call forh...

Page 34: ...if the control is a G770 G777 The thermostat contacts must be opened for 30 seconds and then closed to escape the lockout condition Enter the shutoff mode and recycle period 5 minute recycle delay for...

Page 35: ...on time Open the thermostat contacts for 30 seconds then close to restart the sequence of operation Models with an optional LED will flash the LED to indicate ignition lockout Flameout Loss of proven...

Page 36: ...imum number of trials attempted No Yes Ignition lookout optinal LED flashes No Control with ignition recycle Yes Yes Recycle delay period Flame present when not expected No Yes Flame present for 30 se...

Page 37: ...mode if the control is a G760 The thermostat contacts must be opened for 30 seconds and then closed to escape the lockout condition Enter the 100 shutoff mode and recycle period 5 minute recycle dela...

Page 38: ...Page 38 Part MCOSM06 Rev 1 11 03 08...

Page 39: ...Part MCOSM06 Rev 1 11 03 08 Page 39 Section Three Temperature Calibration...

Page 40: ...ighting can be done is discussed later Measuring these changing high and low temperature points in an oven is possible with either type of test device with out weighing but is subject to possible inac...

Page 41: ...om the potentiometer 2 Turn the potentiometer to its lowest setting fully counter clock wise 3 Place the temperature dial back on the potentiometer 4 Align the mark on the temperature dial to the top...

Page 42: ...erature inside the oven cavity with your meter and that on the temperature dial 7 If adjustment is required loosen the set screw and position the mark on the temperature dial to the temperature shown...

Page 43: ...Part MCOSM06 Rev 1 11 03 08 Page 43 Section Four Convection Oven Components...

Page 44: ...in place 5 Remove the right door in the same manner To Reinstall Doors onto Convection Oven 1 Reverse procedure above 2 Close doors 3 Reinstall the door chain Installing and Adjusting Door Chain 1 Ma...

Page 45: ...s 1 4 20x1 2 from the door liner that attach hold down straps to the door liner 5 Lift out the door frame 6 Carefully pry off the door window for the door liner 7 To remove the door catch remove 2 pan...

Page 46: ...previous section remove 9 truss head s m s 10 x 1 2 from the top bottom and left side as shown from the door panel 2 Pry the door liner apart from the door panel This will expose the door frame 3 To r...

Page 47: ...atch Mechanism 1 Open the oven doors 2 Remove 2 pan head Phillips screws DOOR LATCH MECHANISM 5 4 2 6 3 1 3 Lift door latch mechanism up and out of the door assembly 4 To adjust the latch mechanism lo...

Page 48: ...air baffle 3 Remove six hex nut 1 4 20x7 16 2A and lock washers 4A from the motor mounting studs 4 Place a piece of cardboard on the oven floor to protect from scratching or chipping 5 Pull the entire...

Page 49: ...x nuts 1 4 20 3 Attach the motor mounting plate to the motor Insert the four flat head m s 1 4 20x21 2 though the mounting tabs on the motor as shown Secure with two hex nuts 1 4 20 4 Insert the shaft...

Page 50: ...or switch to terminal T3 on the relay board BLUE wire goes from the common on the door switch to terminal T4 on the relay board Lower micro switch Cool BLACK wire goes from normally open door switch t...

Page 51: ...6 1247 1267 1288 1309 1329 200 1350 1370 1391 1411 1432 1452 1472 1493 1513 1533 300 1553 1574 1594 1614 1634 1654 1674 1694 1714 1733 400 1753 1773 1793 1813 1832 1852 1871 1891 1911 1930 500 1949 19...

Page 52: ...W 7 2 6 COOK HOLD 8 2 7 SET 9 3 4 ON OFF 10 3 5 FAN HIGH 11 3 6 PULSE 12 3 7 START CANCEL Between the above pin test points on the ribbon connector there should be continunty when the corresponding ke...

Page 53: ...ulator Outlet Pressure Tap Pilot Outlet Outlet Pilot Valve Connection Main Valve Connection Common Connection Intermittent Pilot Ignition Control Specifications Regulator Adjustment Range 3 to 6 WC na...

Page 54: ...Page 54 Part MCOSM06 Rev 1 11 03 08 RELAY BOARDS...

Page 55: ...ower Switch Pin 9 black Pin 12 grey 5 v a c 10 The Next Pin Tests are Key Function Specific Criteria You must activate the switch you are testing Fan High Pin 5 red Pin 7 orange white 24 v a c 10 Fan...

Page 56: ...Page 56 Part MCOSM06 Rev 1 11 03 08 Motor Relay Board 15 12 9 6 3 14 11 8 5 2 13 10 7 4 1...

Page 57: ...o cool down mode door is open past 30 or in cooking mode door is opened Prob Open or shorted cavity sensing probe HELP Oven cavity has exceeded 560 F CodE 475 controllers prompt for operator to enter...

Page 58: ...Page 58 Part MCOSM06 Rev 1 11 03 08...

Page 59: ...Part MCOSM06 Rev 1 11 03 08 Page 59 Section Five Trouble Shooting...

Page 60: ...etin B 107 2001 If the potentiometer does not adjust the temperature check the potentiometer Pot is a 0 to 10 25K Ohm pot 410 Series Controller Thermostat display and relay board Turn the oven on the...

Page 61: ...eck the fan itself If the keypad does not respond check the keypad As outlined in bulletin B 107 2201 If the encoder does not adjust the temperature check from idle press the set function key and adju...

Page 62: ...will always be off when the fan is in the off cycle If the control is calling for a fan speed and neither fan LED is lit check the harness and the pins in the harness to verify that neither has been p...

Page 63: ...4 5 is the heat demand 24 volt DC coil Pins 6 5 is the oven light 24 volt DC coil Pins 8 5 is the low fan 24 volt DC coil Pins 7 5 is the high fan 24 volt DC coil Pins 9 10 are Door Switch 1 dry conta...

Page 64: ...ins 5 7 at relay board If voltage is not present replace smart board No LOW speed but LOW speed LED is illuminated on key pad A Bad relay board A CR4 on relay board should be on if not check for 24VDC...

Page 65: ...a wall or heat source B Check air intake vents on back of motor for obstructions C If problem persists and above have been corrected replace motor assy Timer slow counting down A Timer is in hours min...

Page 66: ...Page 66 Part MCOSM06 Rev 1 11 03 08...

Page 67: ...Part MCOSM06 Rev 1 11 03 08 Page 67 Section Six Service Bulletins...

Page 68: ...d 1 2 Size Control Panel Service Kits May 28 2001 B 61 2001 Garland Control Panel Service Kits May 28 2001 B 107 2001 Convection Oven Keypad Test Points Sep 25 2001 B 110 2001 Full Size Convection Ove...

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Page 71: ...tomer _____________________________ Requested By __________________________ Complete the following details for each item requested to be returned Fax to 1 800 361 7745 Request For Parts Return Authori...

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Page 85: ...COGS MCOGD SGE100 SGM100 P1 G 100 115V 230V 1 SPD 1 2 hp CK1003092 1686703 MCOES MCOED SEE100 SEM100 208V 240V 2 SPD 3 4 hp CK1003091 1686712 MCOES MCOED SEE100 SEM100 115V 230V 1 SPD 1 2 hp CK1003092...

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Page 87: ...d controllers proved that greater than 70 were without any defects In order to reduce the percentage of faulty diagnosis we have formatted the attached troubleshooting guide that must be used during f...

Page 88: ...ed on key pad A Bad relay board B Bad smart board A CR3 on relay board should be on if not check for 24VDC 10 at pins 5 7 at relay board If voltage present replace relay board B Check for 24VDC 10 bet...

Page 89: ...ge from hour min to min seconds Temperature out of calibration A 400 series controllers B 200 300 series controllers C Potentiometer defective A Confirm oven cavity temp with resistance chart If out b...

Page 90: ...nd that shown on the temperature dial 7 If adjustment is required loosen set screw and position mark on temperature dial to temperature shown on your meter 8 Tighten set screw down 9 Repeat as require...

Page 91: ...ur meter 8 Tighten set screw down 9 Repeat as required once is usually enough 10 Fully tighten both set screws ELECTRIC Units 200 Series 1 Remove the temperature dial from the potentiometer 2 Turn pot...

Page 92: ...less than 1 hour has been programmed A common operator error is to set a time of 5 hours and 30 minutes for example when what they intended to program was a time of 5 minutes and 30 seconds In this ex...

Page 93: ...f those returned and tested showed no faults The attached test points are a useful service tool to better determine if the problem is with the keypad controller relay board assembly or other The attac...

Page 94: ...3 08 Page 8 of 9 PIN DETAIL VIEWED FROM FRONT KEYPAD TEST POINTS VIEWED FROM FRONT Key 8 Key 12 Key 4 Key 99 Key 5 Key 1 Key 10 Key 6 Key 2 Key 11 Key 7 Key 3 DISPLAY X 7 6 5 4 3 2 1 PIN NUMBERS On Ri...

Page 95: ...SE 12 3 7 START CANCEL Between above pin test points on ribbon connector there should be continuity when the corresponding key is pressed EXAMPLE When KEY 1 is pressed and held there should be continu...

Page 96: ...kits available for the Garland gas half size convection ovens These two kits include the complete control panel assembly and will convert an existing 300 400 series electronic control panel to the 20...

Page 97: ...tion ovens Reference Garland bulletin B 66 2002 The Garland ICO ELECTRIC convection oven requires the use of pn 1032400 thermostat This thermostat is rated for 30 AMPS The GAS thermostat pn G02902 01...

Page 98: ...l be necessary for you to return the rating plate label from the motor along with your warranty claim report and packing slip If the rating plate label is not received credit will not be issued Though...

Page 99: ...240V 2 Speed 1686703 Motor 1 2 HP 115 230V 1 Speed 1773802 Motor 208 240V 2 Speed 1951501 Motor 110V 1 3HP 2SP 5 8 SHAFT 1951502 Motor 208 240 1 3HP 2SP CK1003090 Motor Ass y 2 Speed 115V CK1003091 Mo...

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Page 101: ...Part MCOSM06 Rev 1 11 03 08 Page 101 Section Seven Wiring Diagrams...

Page 102: ...nson Ignition Modules Voltage 200 Controller Johnson Ignition Module 300 400 Controller Johnson ignition Module 200 Controller Johnson Direct Spark Ignition Module 400 Controller Johnson Direct Spark...

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