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Part # 4521635 (03/04/08)

Page 5

Maximum tolerance of power supply

Nominal v6/-10 %

Frequency

50/60 Hz

Protection class

IP X0

Min. diameter of pans

Approx. 12 cm ( 4.7” )

Max. ambient temperature: stockage

-20°C to 70°C (-4°F to 158°F)

Max. ambient temperature: function

 -5 °C to 40°C (23°F to 104 °F)

Max. relative humidity of air: stockage

10 to 90 %

Max. relative humidity of air: function

30 to 90 %

SECTION 3 – OPERATION

Adjusting The Performance Rate

The performance rate is adjusted by the potentiometer 

(control knob). The inductive performance depends on the 

position of the potentiometer:

•  Position 1 = minimum power.

•  Position 9 (resp. Position 12) = maximum power.

Temperature Check

Induction coil

The temperature of the induction coil is checked by a 

temperature sensor. If the coil is heated over the maximum 

temperature, the heating process stops. As soon as the 

coil has cooled down, the Induction unit can be re-started. 

Turn the position of the control knob to “0” and then to the 

required power level (See Error Message, Section 6).

Power board

The temperature of the power board is checked by a 

temperature sensor. As soon as the heat sink is heated over 

70°C (158°F), a cooling fan starts. A heat sink temperature of 

more than 80°C (176°F) automatically reduces the power in 

order to keep the induction cooker working under normal 

conditions. The internal temperature of the unit is supervised 

as well. The power is reduced by 50% if the temperature 

reaches 75°C (167°F). As soon as the temperature reaches 

90°C (194°F) the unit stops working and shows the error code 

“E06” (See Error message, Section 6).

Protection Overload Current

When inappropriate pan material or magnetic objects are 

detected on the heating area, the current in the induction 

coil may raise excessively. In order to protect the power 

board, the coil current is checked and as soon as the current 

in the coil exceeds the maximum tolerance, the generator 

stops and there is no further active energy exchange. The 

unit can be re-started as soon as normal working conditions 

are reached.

Summary of Contents for Enodis GIU-1.5 (BH/BA 1500)

Page 1: ...land Commercial Industries Inc SERVICE MANUAL INDUCTION COOKERS WITH RTCS TECHNOLOGY REAL TIME TEMPERATURE CONTROL SYSTEM COUNTER TOP BUILT IN WOK MODELS IMPORTANT NOTE INDUCTION COOKERS MANUFACTURED...

Page 2: ...tallic Plates 6 Power Rating 7 Fan 7 Test Of The Components 7 Rectifier 7 Transistor module IGBT 8 CU RTCS Sensors 8 Potentiometer 8 SECTION 5 MAINTENANCE SERVICE 9 SECTION 6 FAULT FINDING 12 General...

Page 3: ...as all inspections are performed by authorized and qualified personnel Before attempting to operate the equipment carefully read the information and instructions outlined in the Installations and Oper...

Page 4: ...rrent A max 16 14 5 max 16 Power factor Cos 0 95 0 95 0 95 Discharge rate mA 4 4 4 Coil mm 190 7 5 190 7 5 190 7 5 Model SH IN Built in Models 208 V 1 Ph 240 V 1 Ph 208 V 3 Ph Wattage kW 3 5 kW 3 5 kW...

Page 5: ...sition of the control knob to 0 and then to the required power level See Error Message Section 6 Power board The temperature of the power board is checked by a temperature sensor As soon as the heat s...

Page 6: ...the material structure of the pan or its efficiency In some cases the magnet will attach itself to the bottom of the pan however the pan may not be suitable for use with induction cooking Always use...

Page 7: ...at 2 Measure the time until the fan starts working 9 12 The fan should start working after 6 8 minutes 3 Go on cooking for about 30 minutes 9 12 The heating process may periodically be interrupted for...

Page 8: ...rt circuit or an interruption the IGBT transistor is defective and must be replaced CU RTCS Sensors CU Sensor 1 Center 4 5 5 Ohms CU Sensor 2 Outer 4 5 5 Ohms The two CU sensors are mounted directly o...

Page 9: ...once a year The following routine maintenance should and must be completed periodically Fan Function of the cooker can only be guaranteed if all electronic components are operated within their normal...

Page 10: ...ot make contact with the high voltage section on the power board Coil wires must be tightly twisted together and precisely placed Coil terminals must be connected in the direction shown in photo Gener...

Page 11: ...Incorrect Coil Spoil Connections Coil wires not twisted tightly together or precisely placed Coil terminals connected in the incorrect direction Coil terminals connected in the incorrect direction Co...

Page 12: ...code 1 8 The indicator lamp located directly above the control knob flashes for an interval of 0 6 seconds The number of the following short flashes have to be counted in order to determine the type...

Page 13: ...ms at 25 C 77 F 19 CU sensor 2 high temperature warning a Temperature of the cooking field too high b Turn the power down 20 Power reduction generator inside temperature a Check for heat sources aroun...

Page 14: ...K Check electric Potential DC Volts Defective Check IGBT Transistor s Replace Power board Error Check fuse T1A OK Check power Print board visually Check wiring Error Correct wiring connections Wired i...

Page 15: ...ht side Lift cover with the glass Remove M4 screws remove coil carrier Remove PT sensor and coil connections SECTION 8 ADJUSTMENT OF PROCESS PARAMETERS The induction unit excluding all WOK units with...

Page 16: ...TE When replacing the power board and or induction coil with RTCS sensors you must reset all parameters IMPERATIVE Pay close attention to whether you receive a feedback signal from the PC or Laptop af...

Page 17: ...tector with the key On the console appears the message please confirm Press the key again The following message appears on the monitor save pan detector limit 9 By input the mode of adjustment will be...

Page 18: ...60006 SH BA 3500 240VAC 1N 3 5kW GIU 3 5 185 23 99560007 SH BA 5000 208VAC 3N 5kW GIU 5 0 167 21 99560008 SH BA 5000 400VAC 3N 5kW GIU 5 0 99560009 SH BA 5000 440VAC 3N 5kW GIU 5 0 99580004 SH IN 3500...

Page 19: ...laptop computer Place the IR sensor section onto the ceran glass towards the bottom left hand corner for counter top cookers Position the IR sensor to the generator Refer to figure 3 in this section...

Page 20: ...ld be saved so that there will be no need to put them again and the connection can be built up by selecting symbol IR2400 ht Figure 3 IR Adapter position for counter top base line cookers For all coun...

Page 21: ...ter position for built in install line cookers IR Adapter to be positioned directly over rectangular opening shown in photo IR Adapter tool in position Place Wok Bowl top assembly back onto cooker as...

Page 22: ...CHEMATIC Main Power Filter L1 L2 L3 PE 230V L2 208V L2 240V L2 AC DC Power Supply 12VAC 24VDC 5VDC 5VDC GND Rectifier AC DC 12VAC 5VDC 24VDC T B 24VDC Potentiometer LED IR Adapter Fan CPU IGBT Transis...

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