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Part # 1382670 (12/07)

Page 9

CONCEPT OF AIR IMPINGEMENT COOKING

The “AIR DECK” Oven produced by GARLAND COMMERCIAL 

INDUSTRIES INC ., utilizes a revolutionary cooking concept, 

called “AIR IMPINGEMENT” . It provides exceptional baked 

food product quality in far less time than conventional 

devices on the market . The “AIR IMPINGEMENT” system 

directs a high velocity stream of heated air at the food 

product being baked .

This blast effect penetrates the boundary layer of air 

encircling the product and heats the food more efficiently, 

because the air concentrates heat on the food product . 

Greater heat transfer rates, results in products baking two to 

four times faster than conventional means, are possible with 

“AIR IMPINGEMENT” .

The “AIR IMPINGEMENT” process develops the high velocity 

air stream with a specially designed fan that draws super-

heated air from a heat source (either gas or electric) . This 

air is directed through a plenum chamber to patented “JET 

PLATES” which have hundreds of focused jet ports that 

“impinge” the heated air onto the food product surface . The 

heated air is re-cycled to the heat source after striking the 

food product, thus reducing energy consumption .

The “AIR IMPINGEMENT” process is tolerant enough for 

sensitive food products and effects proper crisping and even 

browning of such products as they pass through the oven, 

because air is the medium which heats the food product . The 

adjustable air controls for top and bottom jet plates allow 

further enhancement of cooking .

OPERATION

Once the equipment has been installed and tested by 

qualified professional personnel, the oven is ready for 

operation .

Many of the parts used in the oven have a thin protective 

oil covering . The oil should be burned off before the oven is 

used for the production of food products . It is normal for the 

unit to smoke while burning off excess oil . Washing the deck 

of the oven with a damp clean cloth and mild soap solution 

will remove some of the protective oil coating .

To start the oven, switch the power to on . Set oven 

temperature dial to 400 degrees and let oven heat and 

operate at this temperature for at least one hour .

The “Air Deck” utilizes an automatic ignition and pilot 

flame sensing system . During normal operation, the power 

burner will cycle on and off as necessary to maintain oven 

temperature . There is a short “time delay” built into the 

circuitry, and you should not be alarmed when the oven 

“calls for heat” and the power burner does not operate 

immediately .

You will find that cooking with the “Air Deck” oven will be 

much faster than the standard Bake/Roast and Pizza Ovens . 

You will have to experiment with your recipes to become 

accustomed to this new method . For example the warm-

up time is shorter than standard ovens . The oven can be 

warmed and ready for use in as little as twenty (20) minutes . 

A large pizza can be ready to serve in as little as five (5) 

minutes . These are “ideal conditions” times and will vary with 

ventilation and use .

Heat control vent shutters (2), are located on the right side of 

the oven cavity . These shutters must be adjusted to provide 

the air flow top and bottom that you desire for your cooking 

needs . Adjusting these shutters will provide you with many 

cooking variations .

If unit fails to operate, it is recommended that only qualified 

service personnel perform the repairs on this unit . A 

troubleshooting chart is provided in this manual to assist 

qualified service personnel in repair of the unit . However, 

before you call a service technician you may want to make a 

few simple checks . Make sure electricity and gas are available 

to the oven prior to calling a Service Technician .

CAUTION:  Disconnect power supply before attempting to 

clean or service .

Summary of Contents for Air-Deck G56PB

Page 1: ...Road Mississauga Ontario L4W 1X4 CANADA Phone 905 624 0260 Fax 905 624 5669 Enodis UK LTD Swallowfield Way Hayes Middlesex UB3 1DQ ENGLAND Telephone 081 561 0433 Fax 081 848 0041 Part 1382670 12 07 2005 Garland Commercial Industries Inc FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WARNING IMPROPER INSTALLATION ADJU...

Page 2: ...d expose you to airborne particles of glass wool ceramic fibers Inhalation of airborne particles of glass wool ceramic fibers is known to the state of california to cause cancer Operation of this product could expose you to carbon monoxide if not adjusted properly Inhalation of carbon monoxide is known to the state of california to cause birth defects or other reproductive harm Keep appliance area...

Page 3: ...uble Unit 8 Concept Of Air Impingement Cooking 9 Operation 9 Possible Settings 10 Air Shutter Adjustments 10 Application Trouble Shooting 11 Adjustments 12 Oven Door 12 Burner flame Adjustment 12 Intermittent Pilot Instructions Honeywell S286 13 Lighting and Shutdown Instructions 13 Operation 13 First Stage Trial for Pilot Ignition 13 Second Stage Main Burner Operation 13 Safety Lockout Time S86 S...

Page 4: ... 356mm 65 1 4 1657mm 63 1600mm 3 4 NPT REAR GAS INLET 3 4 NPT REAR GAS INLET MODEL INPUT BTU DECK AREA PIZZA CAPACITY MOTOR SHIPPING WT G56PB 80 000 14 0 Sq Ft 6 18 120V 1Ø 60Hz 15 Amps 1 per deck 1000 lbs 455 kg G56PT 80 000 14 0 Sq Ft 6 18 1000 lbs 455 kg G56PT B 160 000 28 0 Sq Ft 12 18 2 1000 lbs 910 kg Gas input ratings shown here are for installations tip to 2 000 feet 610mm above sea level ...

Page 5: ...gas Double Deck 2 3 4 NPT Gas Inlets 2 Line Cords Supplied Model Number Identification The model numbering system used indicates the input type deck size intended application and power module position EXAMPLE G 56 P T INPUT G GAS MODEL DECK WITH IN INCHES TYPE OF OVEN P PIZZA NO LETTER BAKE POWER MODULE T TOP B BOTTOM The model number on your oven is printed on the ratings label located on the sid...

Page 6: ...liance of the installation with the manufacturer s specifications In addition compliance with the National Fuel Gas code ANSI Z 223 1 1988 NFPA and or Local Code is required to assure safe and efficient operation In Canada the installation and connection must comply with CAN CGA B149 Installation codes and local codes where applicable All burner adjustments and setting shall be made by a qualified...

Page 7: ...rs from ridge More than 10 3 meters 3 90cm Min Direct Connection Instructions The G56P T B or double deck may be direct vented to the outside In order to accomplish direct venting and maintain proper oven operation it is necessary to install a Direct Venting Kit part CK4529 This kit consists of a Heat Collector Part 1190100 The Heat Collector Box is mounted over the flue at the rear of the oven an...

Page 8: ...properly grounded three pronged receptacle Do not cut or remove the grounding prong from this plug INSTALLATION Continued Unit Assembly 1 Before assembly and connection check gas supply and electrical service It is recommended that a separate electrical circuit be provided for the Air Deck A single unit will require 15 AMPS and a double will require a 20 AMP circuit 2 Gas conditions for this unit ...

Page 9: ... the production of food products It is normal for the unit to smoke while burning off excess oil Washing the deck of the oven with a damp clean cloth and mild soap solution will remove some of the protective oil coating To start the oven switch the power to on Set oven temperature dial to 400 degrees and let oven heat and operate at this temperature for at least one hour The Air Deck utilizes an a...

Page 10: ...lly Closed Fully Open Pre Baked Party Pizza 16 00 20 00 475 500 250 260 Fully Closed Fully Open Air Shutter Adjustments To adjust the dampers loosen wing nut holding damper position with deck and damper tool provided insert the damper end of the tool into the receptacle on the damper and raise the damper to disengage the damper from the notched position slide the damper at a 45 degree angle to eng...

Page 11: ...ight 1 Increase cooking time 2 Increase temperature Pizza bottom and Top Too Dark 1 Decrease cooking time 2 Decrease temperature Pizza Bottom Too Dark and Top too Light 1 Increase top air by adjusting top damper down 2 Decrease bottom air by adjusting bottom damper down 3 Lower cooking temperature and decrease bottom air by adjusting bottom damper down 4 Lower cooking temperature and increase top ...

Page 12: ...bly The spring hook passed through a bracket A 1 4 x 20 nut is on the spring hook forward of the bracket If it is available use a 7 16 deep socket and ratchet to turn the nut clockwise to increase spring tension or counter clockwise to relieve spring tension Make sure to adjust both sides equally The oven door is properly adjusted if the door remains fully open and if the spring tension carries th...

Page 13: ...the reset or normal operating condition Safety Lockout Time S86 S86D Only The safety lockout timer circuit starts timing the moment the trial for pilot ignition starts When the timing period runs out the trial for ignition ends and the control module goes into lockout Before another attempt to start can be made the S86 must be reset Reset by adjusting the thermostat or controller below room temper...

Page 14: ...hich arcing stops CAUTION Do not touch either stripped end of jumper or stud terminal This is a very high voltage circuit and electrical shock can result Perform the test immediately upon energizing the system before the S86C D G goes into safety lockout and interrupts the spark circuit 4 An arc length of 1 8 3 2 mm or more indicates satisfactory voltage output Replace the S86 if not arc can be es...

Page 15: ...N PRESENT SYSTEM FAILS TO START 4 PILOT BURNER LIGHTS S86 SENSES FLAME CURRENT PILOT BURNER OPERATION OR PILOT BURNER DOES NOT LIGHT S86A OR B TRIAL FOR IGNITION CONTINUES S86C OR D GOES INTO LOCKOUT AFTER TRIAL FOR IGNITION TIMES OUT IF FLAME CURRENT SENSED SPARK GENERATOR OFF SECOND VALVE OPERATOR MAIN OPENS 5 6 MAIN BURNER OPERATION S86 MONITORS PILOT FLAME CURRENT 7 THERMOSTAT CONTROLLER SATIS...

Page 16: ...Y COIL THERMOSTAT TRANSFORMER NEUT HOT MOTOR RELAY MOTOR EP SYSTEM HONEYWELL SWITCH CENTRIFUGAL TO ELECTRODE BLUE WHT RED GND PV MV PV MV SB6 HONEYWELL 24V RED RED YEL YEL MOTOR BLK BLK BLK MOTOR RELAY WHT YEL BLK BLK TH TR TR TH VALVE GAS YEL BLK TRANSFORMER L2 L1 T T TO THERMOSTAT 115V SUPPLY COMMON TO LINE A CORD 24V TH W SPARK 1 2 3 4 5 6 7 9 8 ...

Page 17: ...5 IF NO VOLTAGE REPLACE CONTROL REPLACE CHECK CONTINUITY OF IGNITION CABLE AND GROUND WIRE CHECK THAT PILOT FLAME COVERS BOTH ELECTRODES IF CHECKS ARE OKAY REPLACE MODULE CHECK FOR 24 V AT TERMINALS 3 5 IF NO VOLTAGE REPLACE MODULE CHECK ELECTRICAL CONNECTIONS BETWEEN MODULE AND GAS CONTROL IF OKAY REPLACE GAS CONTROL CHECK CONTINUITY OF IGNITION CABLE AND GROUND WIRE NOTE IF GROUND IS POOR OR ERR...

Page 18: ...should be scraped loose and removed Periodic removal of the deck and Jet Plates is strongly recommended This will enable you to remove any build up of deposits on the Jet Plates and access the oven bottoms Particles may drop through the openings in the Jet Plates The entire oven bottom should be cleaned at least once a year and more often under heavy usage conditions NOTE Top Jet Plates are not re...

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