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Part # 1382670 (12/07)

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The appliance and its individual shutoff valve must be 

disconnected from the gas supply piping system during any 

pressure testing of that system at pressures in excess of  

1/2 PSIG (3 .45 KP2) .

The appliance must be isolated from the gas supply piping 

system by closing its individual manual shutoff valve during 

any pressure testing of the gas supply piping system at test 

pressures equal to or less then  

1/2 PSIG (3 .45 KP2) .

NOTE:  During installation there will be air in the gas line . This 

air will have to be bled off before ignition can be established . 

The electrical ignition system has a four second lock-out as a 

safety device .

Electrical Connections

A 15 AMP service must be provided for each oven . For 115 

Volt usage a cord and plug is provided but connection to 

the electrical service must comply with local codes or in 

the absence of local codes with the National electrical code 

ANSI/NFPA No . 70-1987 (or latest edition) .

Each oven is electrically equipped with a cord set with a 

three prong plug which fits all standard 115 Volt three prong 

grounded receptacle . A wiring diagram is attached to the 

rear of the unit .

POWER FAILURE:  In the event of a power failure, no 

attempt should be made to operate this oven . This unit is 

gas operated but has electrical features, motors, controls 

and burner systems .

Electrical Grounding Instructions

WARNING:  All ovens, when installed, must be electrically 

grounded in accordance with local codes, or in the absence 

of local codes with the Nation Electrical code ANSI/NFPA 70-

1987 (or latest edition) .

This appliance is equipped with a three prong (grounding) 

plug for your protection against shock hazard and should be 

plugged directly into a properly grounded three pronged 

receptacle . 

Do not cut or remove the grounding prong 

from this plug .

INSTALLATION Continued

Unit Assembly

1 .  Before assembly and connection check gas supply and 

electrical service . It is recommended that a separate 

electrical circuit be provided for the Air Deck . A single 

unit will require 15 AMPS and a double will require a  

20 AMP circuit .

2 .  Gas conditions for this unit are listed on the rating 

plate, located just forward of the Louvered Panel of the 

Power Module . If this is a new installation, have the gas 

authorities check meter size and piping to assure that 

existing meter and piping will supply fuel at the oven 

with 3 .5” W/C (for Natural Gas) or 10 .0” W/C (for L .P . Gas) 

and not more than 1/2” water column pressure drop .

NOTE:  When checking pressure, be sure that all other 

equipment on the same gas line is on . A gas pressure 

regulator is built into the combination control valve and no 

adjustment is needed .

Leg Installation – All Models

1 .  Oven is crated and shipped on its base . When uncrating, 

the bottom of unit is exposed to facilitate leg installation . 

Position the legs inside front and rear corners from frame . 

Start each bolt, threading them into the weld nuts on 

the base frame . Four (4) bolts with washers must be used 

to secure each leg in place . Tighten the bolts evenly and 

securely . The legs are interchangeable front to back, for 

models “B” – longer legs for left side – shorter legs for 

mounting to Power Module section: See line drawing .

Assembly of Double Unit

1 .  Install legs on bottom unit . Then place in position desired .

2 .  Place 2 x 4’s on top of the lower section about six inches 

from each side, running front to rear .

3 .  Raise the top section and position it on the 2 x 4’s so that 

the front, rear and sides of top section with the lower 

oven section . Carefully remove the 2 x 4’s lowering the 

upper oven into place . It is not necessary to bolt the 

sections together .

Summary of Contents for Air-Deck G56PB

Page 1: ...Road Mississauga Ontario L4W 1X4 CANADA Phone 905 624 0260 Fax 905 624 5669 Enodis UK LTD Swallowfield Way Hayes Middlesex UB3 1DQ ENGLAND Telephone 081 561 0433 Fax 081 848 0041 Part 1382670 12 07 2005 Garland Commercial Industries Inc FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WARNING IMPROPER INSTALLATION ADJU...

Page 2: ...d expose you to airborne particles of glass wool ceramic fibers Inhalation of airborne particles of glass wool ceramic fibers is known to the state of california to cause cancer Operation of this product could expose you to carbon monoxide if not adjusted properly Inhalation of carbon monoxide is known to the state of california to cause birth defects or other reproductive harm Keep appliance area...

Page 3: ...uble Unit 8 Concept Of Air Impingement Cooking 9 Operation 9 Possible Settings 10 Air Shutter Adjustments 10 Application Trouble Shooting 11 Adjustments 12 Oven Door 12 Burner flame Adjustment 12 Intermittent Pilot Instructions Honeywell S286 13 Lighting and Shutdown Instructions 13 Operation 13 First Stage Trial for Pilot Ignition 13 Second Stage Main Burner Operation 13 Safety Lockout Time S86 S...

Page 4: ... 356mm 65 1 4 1657mm 63 1600mm 3 4 NPT REAR GAS INLET 3 4 NPT REAR GAS INLET MODEL INPUT BTU DECK AREA PIZZA CAPACITY MOTOR SHIPPING WT G56PB 80 000 14 0 Sq Ft 6 18 120V 1Ø 60Hz 15 Amps 1 per deck 1000 lbs 455 kg G56PT 80 000 14 0 Sq Ft 6 18 1000 lbs 455 kg G56PT B 160 000 28 0 Sq Ft 12 18 2 1000 lbs 910 kg Gas input ratings shown here are for installations tip to 2 000 feet 610mm above sea level ...

Page 5: ...gas Double Deck 2 3 4 NPT Gas Inlets 2 Line Cords Supplied Model Number Identification The model numbering system used indicates the input type deck size intended application and power module position EXAMPLE G 56 P T INPUT G GAS MODEL DECK WITH IN INCHES TYPE OF OVEN P PIZZA NO LETTER BAKE POWER MODULE T TOP B BOTTOM The model number on your oven is printed on the ratings label located on the sid...

Page 6: ...liance of the installation with the manufacturer s specifications In addition compliance with the National Fuel Gas code ANSI Z 223 1 1988 NFPA and or Local Code is required to assure safe and efficient operation In Canada the installation and connection must comply with CAN CGA B149 Installation codes and local codes where applicable All burner adjustments and setting shall be made by a qualified...

Page 7: ...rs from ridge More than 10 3 meters 3 90cm Min Direct Connection Instructions The G56P T B or double deck may be direct vented to the outside In order to accomplish direct venting and maintain proper oven operation it is necessary to install a Direct Venting Kit part CK4529 This kit consists of a Heat Collector Part 1190100 The Heat Collector Box is mounted over the flue at the rear of the oven an...

Page 8: ...properly grounded three pronged receptacle Do not cut or remove the grounding prong from this plug INSTALLATION Continued Unit Assembly 1 Before assembly and connection check gas supply and electrical service It is recommended that a separate electrical circuit be provided for the Air Deck A single unit will require 15 AMPS and a double will require a 20 AMP circuit 2 Gas conditions for this unit ...

Page 9: ... the production of food products It is normal for the unit to smoke while burning off excess oil Washing the deck of the oven with a damp clean cloth and mild soap solution will remove some of the protective oil coating To start the oven switch the power to on Set oven temperature dial to 400 degrees and let oven heat and operate at this temperature for at least one hour The Air Deck utilizes an a...

Page 10: ...lly Closed Fully Open Pre Baked Party Pizza 16 00 20 00 475 500 250 260 Fully Closed Fully Open Air Shutter Adjustments To adjust the dampers loosen wing nut holding damper position with deck and damper tool provided insert the damper end of the tool into the receptacle on the damper and raise the damper to disengage the damper from the notched position slide the damper at a 45 degree angle to eng...

Page 11: ...ight 1 Increase cooking time 2 Increase temperature Pizza bottom and Top Too Dark 1 Decrease cooking time 2 Decrease temperature Pizza Bottom Too Dark and Top too Light 1 Increase top air by adjusting top damper down 2 Decrease bottom air by adjusting bottom damper down 3 Lower cooking temperature and decrease bottom air by adjusting bottom damper down 4 Lower cooking temperature and increase top ...

Page 12: ...bly The spring hook passed through a bracket A 1 4 x 20 nut is on the spring hook forward of the bracket If it is available use a 7 16 deep socket and ratchet to turn the nut clockwise to increase spring tension or counter clockwise to relieve spring tension Make sure to adjust both sides equally The oven door is properly adjusted if the door remains fully open and if the spring tension carries th...

Page 13: ...the reset or normal operating condition Safety Lockout Time S86 S86D Only The safety lockout timer circuit starts timing the moment the trial for pilot ignition starts When the timing period runs out the trial for ignition ends and the control module goes into lockout Before another attempt to start can be made the S86 must be reset Reset by adjusting the thermostat or controller below room temper...

Page 14: ...hich arcing stops CAUTION Do not touch either stripped end of jumper or stud terminal This is a very high voltage circuit and electrical shock can result Perform the test immediately upon energizing the system before the S86C D G goes into safety lockout and interrupts the spark circuit 4 An arc length of 1 8 3 2 mm or more indicates satisfactory voltage output Replace the S86 if not arc can be es...

Page 15: ...N PRESENT SYSTEM FAILS TO START 4 PILOT BURNER LIGHTS S86 SENSES FLAME CURRENT PILOT BURNER OPERATION OR PILOT BURNER DOES NOT LIGHT S86A OR B TRIAL FOR IGNITION CONTINUES S86C OR D GOES INTO LOCKOUT AFTER TRIAL FOR IGNITION TIMES OUT IF FLAME CURRENT SENSED SPARK GENERATOR OFF SECOND VALVE OPERATOR MAIN OPENS 5 6 MAIN BURNER OPERATION S86 MONITORS PILOT FLAME CURRENT 7 THERMOSTAT CONTROLLER SATIS...

Page 16: ...Y COIL THERMOSTAT TRANSFORMER NEUT HOT MOTOR RELAY MOTOR EP SYSTEM HONEYWELL SWITCH CENTRIFUGAL TO ELECTRODE BLUE WHT RED GND PV MV PV MV SB6 HONEYWELL 24V RED RED YEL YEL MOTOR BLK BLK BLK MOTOR RELAY WHT YEL BLK BLK TH TR TR TH VALVE GAS YEL BLK TRANSFORMER L2 L1 T T TO THERMOSTAT 115V SUPPLY COMMON TO LINE A CORD 24V TH W SPARK 1 2 3 4 5 6 7 9 8 ...

Page 17: ...5 IF NO VOLTAGE REPLACE CONTROL REPLACE CHECK CONTINUITY OF IGNITION CABLE AND GROUND WIRE CHECK THAT PILOT FLAME COVERS BOTH ELECTRODES IF CHECKS ARE OKAY REPLACE MODULE CHECK FOR 24 V AT TERMINALS 3 5 IF NO VOLTAGE REPLACE MODULE CHECK ELECTRICAL CONNECTIONS BETWEEN MODULE AND GAS CONTROL IF OKAY REPLACE GAS CONTROL CHECK CONTINUITY OF IGNITION CABLE AND GROUND WIRE NOTE IF GROUND IS POOR OR ERR...

Page 18: ...should be scraped loose and removed Periodic removal of the deck and Jet Plates is strongly recommended This will enable you to remove any build up of deposits on the Jet Plates and access the oven bottoms Particles may drop through the openings in the Jet Plates The entire oven bottom should be cleaned at least once a year and more often under heavy usage conditions NOTE Top Jet Plates are not re...

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