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10

Figure 6

Figure 4

Figure 5

   

   

   

5.0  ZERO SET ADJUSTMENT

TO ENSURE ACCURATE BENDS, THE BENDER ZERO ADJUSTMENT MUST BE ACCOMPLISHED  

AFTER RE-ASSEMBLY.

1.  Plugs bend power cord into 110/115V outlet. Push upper roller assembly against the stop on the sprocket housing 

(Figure 19).

2.  Press and hold “ADVANCE” on pendant switch until RIGID side of shoe is facing the upper roller housing.
3.  Place a straight edge against the shoe (clamp surface) and toward the upper roller shaft.
4.  Jog the bender until 2 ½ inches exists between the straight edge and the shoe clamp (See Figure 4).
5.  Loosen the trip ring mounting screws (See Figure 5). Rotate the trip ring until the zero light, on the pendant, is on 

(Figure 6). Tighten the mounting screws and cover screws and cover screw slot with a clear silicone sealant.

Summary of Contents for B2000 Cyclone

Page 1: ...g Diagram 20 9 0 Maintenance 21 10 0 Interchangeable Part Compatibility 21 23 REQUIRE TOOLS AND TEST EQUIPMENT Torque Wrench Allen Wrench Open Wrench and 9 16 Sockets Lithium Grease Soft Head Mallet 2...

Page 2: ...functioning Control circuit is not activating bender Replace P C board Part Number EC2006 or HC12 Motor overload or overheated Allow time for motor to cool Activate bender If motor will not run perfor...

Page 3: ...ce switch Part Number DA9687372 If no continuity check wiring harness Refer to Repair Parts List for illustration and additional part numbers If no continuity exists on wire harness it must be replace...

Page 4: ...check the zero limit switch see illustration in Repair Parts List Attach the leads to black and red wires at the limit switch Depress limit switch actuator tab If continuity exists replace switch Par...

Page 5: ...SSEMBLY section page 7 for instructions Brake circuit P C board is malfunctioning If all other tests are positive replace P C board Part Number EC2006 or HC12 Refer to Circuit Board in DISASSEMBLY sec...

Page 6: ...continuity or ohms function Place one meter lead to the pin of the Black wire in the pendant wire harness and place the other lead on the pin for the Blue with Black strip wire While the probe tips a...

Page 7: ...iginally All new rollers contain factory installed bearing Bender Shoe Figure 1 2 1 Prior to removing the bending shoe the limit switch assembly must be removed Refer to LIMIT SWITCH in the disassembl...

Page 8: ...n Figure 6 Item 10 to drive belt sprocket upper gear and to shoe bracket large lower gear Insert master link pin up 2 Lift the belt sprocket slip the belt Figure 6 Item 1 under the sprockets and posit...

Page 9: ...1 Insert roller housing shaft Figure 6 Item 11 into sprocket housing until it seats in bottom of the housing 2 Secure the shaft with washer Figure 6 Item 23 and cap screw Figure 6 Item 22 from the bo...

Page 10: ...ANCE on pendant switch until RIGID side of shoe is facing the upper roller housing 3 Place a straight edge against the shoe clamp surface and toward the upper roller shaft 4 Jog the bender until 2 inc...

Page 11: ...re 1 B2000 Bender Assembly 23 24 12 38 20 36 21 34 35 13 19 21 22 17 15 16 14 SEE INSERT A Page 3 Fig 6 page 8 4 27 34 34 37 35 35 18 See Fig 7 3 Figure 1 B2000 Bender Assembly 2 9 10 9 10 1 7 8 5 6 2...

Page 12: ...cotter pin Part B2000 Bender Assembly cont Item Part Req d Description 20 CU295900K 1 Roller Housing Assm Figure 4 21 CK696108 1 Washer 22 CL229248 4 Shim 23 Common Repl 1 3 8 16 x 1 g Low Carbon Hex...

Page 13: ...lain Alloy Socket Head Replaceable Part Cap Screw 5 Common 6 5 8 Plain Finish Medium Split Lock Replaceable Part Washer 6 Common 6 5 8 18 Low Carbon Plain Finish Replaceable Part Finished Hex Nut Shoe...

Page 14: ...9220 Plate Assembly Kit 12 11 10 4 Incl 10 11 Figure 3 Limit Switch Assembly Limit Switch Assembly Item Part Description 1 B2000HCK Clamp Kit ZCM793055N Thread Locker for 1 not pictured 2 CM802950N Kn...

Page 15: ...Handle B2000 RK Kit includes Part Roller and Ring Kit Qty 4 11 2 Roller 1 5 2 Roller Set of 2 2 8 11 2 Roller 1 9 11 4 Roller Set of 2 2 3 7 8 External Retaining Ring 2 7 7 8 Carbon Spring Steel E Cli...

Page 16: ...Set of 2 5 CL30900 1 Roller Axle Assembly 6 Common Repl 1 3 8 x 3 Zinc Coherless Hitch Pin Part 7 CL662950KW 1 Cam Shaft 8 CK693107 2 Bearing Set of 2 9 Common Repl 1 3 8 16 x 3 A307A Low Carbon Part...

Page 17: ...53006 1 Connector Body 40 limit switch 43 CM26006 8 Terminal Female limit switch 44 CM33006 1 Connector M 1 motor 45 CM28006 2 Terminal Female motor 46 Common Repl 1 10 32 x 3 32 LG Part 47 CU675108 2...

Page 18: ...ion Assm 6 Common Repl 3 6 32 X 3 8 LG Button Hd Part Cap Screw 7 DA6152006 1 Receptacle Pendant 8 CM27061 8 Pin Receptacle 9 LK15 1 Decal Kit 10 LK15 1 Decal Kit 11 EC2006 1 Circuit Board 12 H905 1 H...

Page 19: ...ERO STOP SWITCH P8 P7 P5 P6 RED BLACK BLACK RED POWER CORD FEMALE CONNECTOR MALE CONNECTOR WHITE BLACK BLACK BLACK BLACK WHITE WHITE WHITE WHITE BLACK CIRCUIT BOARD BLACK RETURN LIMIT SWITCH Typical S...

Page 20: ...reen x Front view face connects to PC board Black Blue Red Orange Green White x Yellow Grey Yellow from motor Grey from motor Red from zero stop switch Black from zero stop switch Blue from return lim...

Page 21: ...13 L E D Location White L E D Model B2000 8 CURRENT B2000 7 B2000 6 B2000 5 B2000 4 B2000 3 B2000 2 B2000 1 B2000 ORIGINAL Serial Number Beginning With N J K H F G E D C B A Approximate Manufacturing...

Page 22: ...erchangeable Interchangeable Interchangeable Interchangeable CK218061 ZCK218061 Hex Bolt CH400028 Interchangeable Interchangeable Interchangeable Interchangeable Interchangeable Interchangeable Interc...

Page 23: ...original purchasers of products from GB authorized distributors at the time of shipment such products shall be free of defects in material and workmanship while the tool is used under normal working c...

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