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21-11-1180 

Section 5 - 3 

5.0 MAINTENANCE, continued

 

 

5.3   Fuse Replacement  

 

A.  Under normal use, the fuse should not require replacement. The purpose of the 

fuse is to protect the electronics from failure due to inrush. 

 

B.  Should it become necessary to change the fuse, replace with the same type (3 

Amp/slow blow in most machines) to insure long life and performance. 

 

C.  On the back of the Illuminator Box, next to the Power Cord Plug, there is a small 

plastic Fuse Holder. Gently pry the Holder up using a small screwdriver. Pull 

completely out and replace the Fuses  with the appropriate voltage Fuse. 

Replace into the Illuminator Box, ensuring a snug fit. 

 

5.4   Nosepiece Adapter Insert 

 

A.  If use of a different diameter Light Guide is needed a Nosepiece Adapter Insert 

is necessary.  To purchase additional Adapter Inserts,  contact Galiso, Inc  at 

(800) 854-3789 or visit 

www.galiso.com

. 

 

B.  To install the new Nosepiece Adapter, unscrew all three Thumb Screws. Turn 

the Illuminator Box over to allow the Adapter to fall out. Insert the new 

Nosepiece Adapter and re-tighten the Thumb Screws. 

 

5.5  Troubleshooting 

 

If the problem is not resolved by performing the following suggestions, please call 

Galiso, Inc. at (800) 854-3789 or (970)249-0233. 

 

A.   Light has low output, Fan operates: 

1.  Check the lamp to ensure that it is fully seated and connected. See Section 

5.2 Lamp Replacement. 

2.  Check to make sure the Light Guide is fully seated in the Nosepiece. 

3.  Check the intensity setting. 

4.  Check the Lamp. A partial short in the Lamp may cause low or intermittent 

output. 

 

B.  Output is intermittent; Fan operates (Lamp turns on and off every few minutes.) 

1.  The Illuminator Box may be running too hot. (A thermal cutoff protects the 

circuitry from heat failure. 

2.  Check air intakes and exhaust areas for dust or dirt accumulation. Make sure 

minimum clearances are maintained. (See Section 3.1 Assembly and 

Placement, for clearance information). 

3.  Move the OPTI-LITE to another location. 

 

 

Summary of Contents for OPTI-LITE

Page 1: ...ER OPTIC LIGHT GUIDE INSTRUCTION MANUAL MANUAL NUMBER 21 11 1180 Revision A Issued July 2013 Revised March 2022 Copyright 2013 Galiso Inc 22 Ponderosa Ct Montrose CO 81401 970 249 0233 800 854 3789 ww...

Page 2: ...LITE Operations 4 1 4 1 Operation 4 1 4 2 Intensity 4 1 5 0 Maintenance 5 1 5 1 General 5 1 5 2 Lamp Replacement 5 1 5 3 Fuse Replacement 5 1 5 4 Nosepiece Adapter Insert 5 2 5 5 Troubleshooting 5 3...

Page 3: ...DANGER DO NOT USE THIS EQUIPMENT TO PURGE TOXIC OR FLAMMABLE GAS AND DO NOT USE THIS EQUIPMENT UNDER FLAMMABLE VOLATILE OR TOXIC ENVIRONMENTAL CONDITIONS...

Page 4: ...The light source is CSA listed to UL 1571 120 V version The updated OPTI LITE features an ergonomic Handle a Nosepiece Adapter with locking design to keep Light Guides steady and Intensity Control fro...

Page 5: ...i Lite Kit Note Light Guide Receptacle showing without adapter Illuminator Box Overall Height 4 9 125 mm Overall Width 8 205 mm Overall Depth 7 180 mm Unit Weight 9 9 lbs 4 5 kg including cord Light G...

Page 6: ...lace the device next to other sensitive electronic devices Failure to do so could result in errant operation of the nearby device D Avoid using or storing the OPTI LITE in or on areas of excessive vib...

Page 7: ...f power the OPTI LITE will remain off when power is restored to the unit When power is returned turn the Intensity Knob to OFF and then slowly turn up intensity until light is returned L Do not defeat...

Page 8: ...e 3 1 Minimum Clearance B Ensure the Lamp has not been dislodged from the Lamp Holder during shipment by opening up the Lamp Replacement Door and visually inspecting the Lamp The Lamp should fit symme...

Page 9: ...Section 3 2 21 11 1180 This page intentionally left blank...

Page 10: ...ol down time of one to two minutes before turning the unit off C After the above steps have been performed the Light Guide can be inserted into the cylinder neck to proceed with inspections Always avo...

Page 11: ...Section 4 2 21 11 1180 This page intentionally left blank...

Page 12: ...nally dust should be removed from the Illuminator Box by using vacuum or commercial can of compressed air Pay special attention to the fan blades at the rear of t unit and the air vents in the front a...

Page 13: ...mic Lamp Socket See Figure 5 1 Lamp Replacement Note Remember to never touch the Bulb or the Reflector in the Lamp Only touch the sides when inserting a new Lamp E Insert a new Lamp into the Lamp Brac...

Page 14: ...B To install the new Nosepiece Adapter unscrew all three Thumb Screws Turn the Illuminator Box over to allow the Adapter to fall out Insert the new Nosepiece Adapter and re tighten the Thumb Screws 5...

Page 15: ...800 854 3789 to receive a return authorization number and shipping instructions G The Light is off Fan does not operate 1 Make sure the power cord is inserted completely into the IEC connector and als...

Page 16: ...x 20 L 3 85 11 0043 Light Guide 1 4 x 5 ULG 4 85 11 0050 Light Guide 1 4 x 6 L 5 85 11 0061 Light Guide 1 8 x 5 L 6 85 11 0062 Light Guide 1 8 x 10 L 7 85 11 0063 Light Guide 1 4 x 5 L 8 85 11 0064 L...

Page 17: ...Section 5 6 21 11 1180 This page intentionally left blank...

Page 18: ...equipment malfunction notify Galiso 1 800 854 3789 and provide the Model Name Model Number Serial Number and a description of the problem Return Authorization Number shipping and or service informati...

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