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Pub. 42004-195E 

GAI-Tronics Corporation  400 E. Wyomissing Ave.  Mohnton, PA  19540  USA 

610-777-1374  

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Model 491-204 

Mine Dial/Page Telephone 

Confidentiality Notice 

This manual is provided solely as an operational, installation, and maintenance guide and contains 
sensitive business and technical information that is confidential and proprietary to GAI-Tronics.  GAI-
Tronics retains all intellectual property and other rights in or to the information contained herein, and 
such information may only be used in connection with the operation of your GAI-Tronics product or 
system.  This manual may not be disclosed in any form, in whole or in part, directly or indirectly, to any 
third party. 

General Information 

The GAI-Tronics Mine Dial/Page Telephone system combines the convenience of a telephone station 
with paging capabilities in gaseous or dusty locations too hazardous for standard telephone equipment.  
The system is rated as “permissible” for use in gassy coal mines by the Mine Safety and Health 
Administration (MSHA) of the United States Department of the Labor (Approval Number 9B-221). 

The system is used in conjunction with a touch-tone (also known as dual-tone multi-frequency [DTMF]) 
operated public telephone exchange or a private branch exchange (PBX).  Each station in the system is 
made up of two components: 

 

Mine Dial/Page Telephone 

 

Interface assembly mounted outside the hazardous area 

The interface assembly is electrically connected between the station and the telephone switchboard.  
Each interface assembly is connected to a separate line of the telephone exchange. 

Features 

The GAI-Tronics Model 491-204 Mine Dial/Page Telephone system is designed as an alternative to the 
mine pager system and other communication systems (such as the “Pager” or “Loud-Speaking 
Telephone”) that lack privacy and multiple conversation capabilities.  The GAI-Tronics Mine Dial/Page 
Telephone system includes the following features: 

 

Each station has a separate line.  The number of independent, simultaneous conversations is limited 
only by the number of stations and the capacity of the PBX. 

 

Stations inside the hazardous area can call any telephone outside the area, as well as any other Mine 
Dial/Page Telephone station within the area. 

Summary of Contents for 491-204

Page 1: ...ermissible for use in gassy coal mines by the Mine Safety and Health Administration MSHA of the United States Department of the Labor Approval Number 9B 221 The system is used in conjunction with a touch tone also known as dual tone multi frequency DTMF operated public telephone exchange or a private branch exchange PBX Each station in the system is made up of two components Mine Dial Page Telepho...

Page 2: ... those stations using the system for normal conversations The push button controlled all station page operation is activated automatically in the event of a telephone switchboard failure A single pair of wires connects each Mine Dial Page Telephone to the interface assembly Each interface is connected to the telephone switchboard with another corresponding pair of wires A person using a Mine Dial ...

Page 3: ...ds within the Model 495 001 Mine Dial Page Telephone Interface Cabinet See Figure 1 for a typical system configuration and guidelines on cabling Refer to Pub 42004 198 for installation and cabling of the Model 495 001 Interface Cabinet The Model 491 204 Mine Dial Page Telephone is contained within a corrosion resistant non metallic enclosure measuring approximately 13 10 7 inches 330 254 178 mm no...

Page 4: ...hese stations such as the horn loaded loudspeaker telephone keypad emergency page push button weatherproof seals and stainless steel hardware A pressbar switch is built into the handset and must be pressed whenever the station is in use both talking and listening This control replaces the conventional hang up hookswitch eliminating the possibility of a user leaving the station off hook and thereby...

Page 5: ...on a small PCBA behind the keypad Model 69491 002 All these circuits operate from a single 12 V NEDA 926 lantern battery also contained within the station These internal components are shown in Figure 3 Figure 3 Internal Components For each Mine Dial Page Telephone station a GAI Tronics Model 69001 001 Interface PCBA must be used This assembly is a plug in printed circuit board measuring approxima...

Page 6: ...d to form a seal to the station enclosure While each underground station will have a telephone extension number that number is associated with the line rather than the actual station For Example If two separately connected stations at locations A and B are interchanged the unit brought from location B to location A will respond to the same telephone extension number as the original unit at locatio...

Page 7: ...l tone 2 Dial the desired telephone number 3 Wait until the birdie signal stops then page the desired person s 4 If no one answers after 30 seconds terminate the call the called person s telephone connection returns to ready condition after 30 seconds 5 Release the handset pressbar to terminate the call Paging All Mine Dial Page Telephone Stations All Call 1 Press and hold the handset pressbar whi...

Page 8: ...d is accompanied by a flashing light to assist in locating the telephone in dark areas The flashing light also gives visual notice of the call in high noise areas The flashing light complies with Virginia and West Virginia MSHA regulations The flashing light circuitry connects to the mine dial page telephone circuitry at only four points the two battery binding posts and the two loudspeaker connec...

Page 9: ...nductor Maximum Cable Length No 22 AWG 16 5 ohms per 1000 feet Maximum 0 20 µH foot Maximum 35 pF foot 15 750 feet 3 miles No 18 AWG 7 1 ohms per 1000 feet Maximum 0 20 µH foot Maximum 35 pF foot 31 500 feet 6 miles No 14 AWG 2 8 ohms per 1000 feet Maximum 0 20 µH foot Maximum 35 pF foot 63 000 feet 12 miles Replacement Parts Part Number Description 10415 101 Handset Assembly 12502 101 Replacement...

Page 10: ... of the Contractor s personnel from the work site Re performance of services shall be Buyer s sole and exclusive remedy and in no event shall GAI Tronics warranty obligations with respect to services exceed 100 of the total cost of the services provided hereunder Warranty Periods Every claim by Buyer alleging a defect in the goods and or services provided hereunder shall be deemed waived unless su...

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