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Gaggia PLATINUM EVENT Technical & Service Manual Download Page 53

Ideas with Passion

 

 

7. 7  OETIKER clamp assembly and disassembly

Heater clamps

Figure (1) shows the assembly position of the clamp on the heater connector.

HEATER

SOLENOID PILOT

Figure (2) shows the assembly position of the clamp on the plastic solenoid pilot connectors.

 Solenoid pilot

Use suitable pliers to tighten the clamp. 

Ensure correct tightening (A) and position-

ing as shown in illustrations (1) / (2).

1

2

A

To remove the clamp, use a pincer as shown in (B)

B

TALEA Section 07

REV00  - August 06

7/11

Summary of Contents for PLATINUM EVENT

Page 1: ...Emissione Luglio 2007 REV 00 TECHNICAL SERVICE MANUAL ...

Page 2: ...ice personnel rev 00 5 4 Problems Causes Remedies rev 00 6 Operating logic rev 00 6 1 Resetting coffee grounds drawer rev 00 6 2 Water reserve rev 00 6 3 Motorized tank rev 00 6 4 Prima water rev 00 6 5 SBS valve rev 00 6 6 Solenoid pilot rev 00 7 Component assembly disassembly rev 00 7 1 Top cover rev 00 7 2 Right and left side cover rev 00 7 3 Electronics rev 00 7 4 Gearmotor rev 00 7 5 Pump rev...

Page 3: ...SECTION 1 INTRODUCTION REV 00 TALEA Section 01 REV00 August 06 ...

Page 4: ...uring in liquids and on surfaces 1 set of pliers for Oetiker clamps 1 pincer 1 CC A Vdc tester 1 3 Safety warnings Before starting operations on the machine consult the relative instruction booklet Observe all current standards related to the repair of domestic appliances Always disconnect the power plug from the mains before carrying out repairs Simply turning off the main switch is not sufficient...

Page 5: ...ground option 24x2 display Ring selector S B S Cup warmer Motorized tank Milk adapter Rapid Steam Pre ground option 10x2 display Ring selector S B S Milk adapter Rapid Steam Pre ground option Height adjustment ringnut S B S Milk adapter Rapid Steam VISION SWING UP SWING VOGUE TALEA Section 01 REV00 August 06 2 2 ...

Page 6: ...EVENT S B S Rapid Steam TALEA ODEA Cap 01 REV00 Luglio 07 3 3 ...

Page 7: ...SECTION 2 TECHNICAL DATA REV 00 TALEA Section 02 REV00 August 06 ...

Page 8: ...ocating piston type with thermal cutout at 100 C 48 W 230V 50 Hz Type EX5 approx 13 15 bars Pressure relief valve Opening at approx 18 20 bars Water filter In tank Coffee grinder DC motor with ceramic plate grinders Solenoid pilot 15 VA Coffee dose control Hall sensor Pulse control Dose adjustment can be set from approx 7 to 10 5 g Amps During heating phase approx 5 6 A Dimensions l x h x d in mm 3...

Page 9: ...on 02 REV00 August 06 4 4 Internal components Pump Static eliminator Turbine Heater Coffee grinder Power board CPU Card Motorized tank stepper motor Solenoid pilot ...

Page 10: ...Ideas with Passion SECTION 3 BRIEF INSTRUCTIONS REV 00 TALEA Section 03 REV00 August 06 ...

Page 11: ...tings to set some water functions Cup warmer to set cut warmer functions To set current time Beverage settings Espresso Coffee Long coffee Go back Go back to menu Beverage settings menu To set general parameters for the dispense of beverages containing cof fee press the beverage settings key in the main menu Coffee settings Pre brewing normal Go back Go back to menu Temperature medium Aroma normal...

Page 12: ...to vary the following settings The amount of coffee dispensed 1 square approx 15 ml The amount of water added 1 square approx 15 ml Coffee temperature Pre brewing of coffee To select coffee aroma At this point you can Machine settings To set general machine settings press the MENU key select machine settings then use the touch ring to select 2 1 Language Italian 2 2 Cup warmer Disabled 2 3 Beeps E...

Page 13: ...s necessary F Clean and grease the brew group Monthly or every 500 coffees H Descaling As instructed J Clean drip tray Weekly K Clean coffee circuit Weekly Descaling Hardness Water hardness Descaling frequency 1 Soft water up to 7ºdH Approx every 3 months 120 litres 2 Medium water 7º 14ºdH Approx every 2 months 90 litres 3 Hard water 15º 21ºdH Approx every 6 weeks 60 litres 4 Very hard water over ...

Page 14: ...Ideas with Passion SECTION 4 DIAGRAMS REV 00 TALEA Section 04 REV00 August 06 ...

Page 15: ...ACK BLACK BLACK BLACK YELLOW BLACK RED BLACK GREEN BLACK BLACK BLACK BLACK WHITE WHITE BLACK RED GREEN BLUE DISPLAY RED RED Y G Y G Y G Y G Y G BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK FLAT CABLE BLACK YELLOW RED WHITE BLUE RED BLACK BLACK BLACK BLACK BLACK BLACK YELLOW BLUE BLU...

Page 16: ...LUE BLACK BLUE YELLOW GREEN YELLOW GREEN YELLOW BLUE Y G BLUE BLUE BLUE BLACK BLACK Y G Y G Y G BLACK BLACK BLACK BLACK BLACK BLACK YELLOW BLUE BLUE WHITE YELLOW BLACK WHITE BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLUE BLACK GREEN RED WHITE RED YELLOW BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK WHITE BLACK BLACK BLACK BLACK BLACK BLACK WHITE RE...

Page 17: ...ACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK WHITE BLACK BLACK BLACK BLACK BLACK YELLOW WHITE RED BLACK GREEN BLACK RED GREEN BLUE BLACK BLACK BLACK BLACK BLACK BLACK RED RED BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLUE BLUE BLACK BLUE YELLOW GREEN YELLOW GREEN YELLOW BLUE Y G BLUE BLUE BLUE BLACK BLACK BLACK BLACK BLACK BLACK YELLOW BLUE BL...

Page 18: ...ITE YELLOW BLACK BLACK BLUE BLUE YELLOW GREEN Y G BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK RED RED BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLUE YELLOW GREEN BLACK BLUE BLACK YELLOW ...

Page 19: ...se Reinforced silicon hose Reinforced silicon hose Reinforced silicon hose STEAM WATER DISPENSE 1300W heater WATER DRAINED TO DRIP TRAY Water drain connector Water steam valve Water drain connector WATER DRAINED TO TANK COFFEE DISPENSE SBS valve Connector with 3 bar relief valve MILK ISLAND STEAM DISPENSE Brew unit Brew unit pin Coffee dispense valve 3 5 bars Drain valve Relief valve 16 19 bars ...

Page 20: ...tor moves the brew group to the work position By pressing bu stop once the gearmotor stops the brew group t 2 Heating unit Next boiler_temp C 79 8 Cup heater Boiler Level T2 heating unit At this level you can check heater function and the associated ntc sensor boiler_temp C indicates the temperature of the water heater Pressing cup heater once will turn the cup warmer on Pressing boiler once will ...

Page 21: ...he moving tray key_up indicates the state of the capacitive sensor that lowers the moving tray Holding and pressing cup_lift moves the cup lift up to the uppermost position Holding and pressing cup_down moves the cup lift up to the lowermost position Level T6 Grinder dose At this level you can test and modify the amount of coffee that is ground t 6 Grinder dose Next Mild dose 63 Medium dose 70 Str...

Page 22: ...e If the knob state is not in the water steam milk island position the message shows below will appear on the display t 8 Steam out Next Boiler_temp C Open knob to water steam Start open knob to water steam indicates that the knob is not in the water steam position Moving the knob to the water steam state will start the procedure to drain the water circuit t 8 Steam out Next boiler_temp C 105 9 co...

Page 23: ...ning it clockwise to move to the next level and anticlockwise to go back a level Test MO oo mm ss DLv 1 01 10 FT 50HZ STEAM WATER COFFEE MENU Level M1 The state of the microswitch is shown at this level the following string is shown on the second line Inputs 123456789ABCDEFG Where 1 Brew group presence microswitch excited 2 Brew group work position microswitch excited 3 Brew group home position mi...

Page 24: ... key pump Aroma key varies grinding aroma Menu key solenoid valve Coffee key coffee grinder pulses COFFEE GRINDER TEST Coffee bean container sensor must be excited When the appropriate key is pressed the following string appears on the second line of the display Grinder ON 8 GG Where 8 indicates that the coffee bean container sensor has been excited GG indicates the number of rotations performed b...

Page 25: ...el you can check cup lift function Press the aroma key to move the cup lift down to its lowermost position Press the menu key to raise the cup lift to its uppermost position Level M6 LCD contrast You can change display contrast at this level Press the coffee key to edit display contrast the percentage value starts blinking You can use the touch ring to change this value turn clockwise to increase ...

Page 26: ...y To select either water or steam Press and hold for 6 seconds to reset descaling alarm When off indicates that the machine is ready to release steam When on indicates that the machine is ready to dispense water Aroma key To select either a mild coffee a medium coffee or a strong coffee Middle button To select length of coffee required 7 17 TALEA Section 05 REV00 August 06 ...

Page 27: ...cates that grounds drawer needs emptying Descaling LED 60 litres Slow blinking Indicates that descaling manual is required Coffee grounds drawer and descaling LEDs Blinking alternately Max brew group torque exceeded Brew group timeout or microswitch error Coffee grinder blocked OUT OF SERVICE Temperature ready LED Descaling LED General alarms LED Coffee grounds drawer LED Light up one after the ot...

Page 28: ...ights up and stays on Coffee grounds drawer lights up and stays on POSITION POTENTIOMETER ACTION CHECK Press Coffee heater Press Unit down Press Set aroma default 90 100 110 pulses Unit down microswitch Steam key pressed blinks quickly Valve open lights up and stays on Brew group missing microswitch blinks slowly Drawer missing microswitch blinks slowly Door open microswitch blinks slowly Coffee c...

Page 29: ...ights up and stays on Turbine sensor during pump function blinks turb freq Water tank sensor lights up and stays on Coffee grounds drawer lights up and stays on Special functions mode The Special Functions mode allows you to 1 Activate the steamout procedure 2 Identify which microswitch is responsible for the General Alarms LED lighting up To enter Special Functions Mode press and switch on the ap...

Page 30: ...icroswitch lights up and stays on POSITION POTENTIOMETER ACTION CHECK Press No action Press No action Brew group missing microswitch lights up and stays on Drawer missing microswitch lights up and stays on Door open microswitch lights up and stays on Coffee container cover microswitch lights up and stays on POSITION POTENTIOMETER ACTION CHECK Press No action Press light up and each time the key is...

Page 31: ...OMA PULSES MILD STRENGTH MEDIUM STRENGTH STRONG STRENGTH 54 60 66 59 65 71 63 70 77 68 75 82 72 80 88 77 85 93 81 90 99 86 95 104 90 100 110 95 105 115 99 110 121 104 115 126 108 120 132 113 125 137 117 130 143 122 135 148 126 140 154 131 145 159 135 150 165 DEFAULT DATA 12 17 TALEA Section 05 REV00 August 06 ...

Page 32: ...nges Press the menu key to exit sub menus Level M1 Product Counters The following counters are shown at this level 1 1 Total Products 1 2 Total number of espressos 1 3 Total ml of espresso 1 4 Total number of coffees 1 5 Total ml of coffee 1 6 Total number of long coffees 1 7 Total ml of long coffee 1 8 Total number of waters 1 9 Total ml of water Level M2 Total Counters The following counters are...

Page 33: ...ORKING Home position microswitch activated while moving to work position 04 TORQUE_FAULT_RWD Maximum force exceeded returning to home position TIMEOUT_RWD Maximum time exceeded returning to rest position WORK_WHILE_HOMING Work position microswitch activated while moving to home position 16 HOME_AND_WORK_PRESSED Both the work and home microswitches are activated at the same time WATER CIRCUIT ERROR...

Page 34: ...meters for each different beverage are shown at this level these parameters can be modified by opening each item using the coffee key and selecting with the touch ring 4 1 Espresso Settings 4 1 1 Product Qty imp Number of water pulses 4 1 2 Aroma Displays coffee grinder pulses in 60 150 pulse range 0 pre ground 0 pulses 1 mild 10 medium 2 medium 3 strong 10 medium 4 1 3 Prebrewing Prebrewing 1 enab...

Page 35: ...rious sensor errors Water heater sensors shorted or in open circuit 14 15 All models Various temperature errors Heater temperatures out of control 16 All models Both microswitches activated on brew group The work and home microswitches have both been activated 17 All models Memory error Impossible to read or write to e2prom 18 All models Clock error Memory defect or impossible to set 19 All models...

Page 36: ...e appliance is switched off the mes sage is not reset Close side door Close service door Fill water tank Fill tank Empty drip tray below brew group Empty drip tray Insert milk container Insert container in milk compartment Prime circuit Start filling water circuit automatically The appliance will automatically try to fill the circuit 5 times if it fails contact the Service Centre The descaling cycle...

Page 37: ...SECTION 6 OPERATING LOGIC REV 00 TALEA Section 06 REV00 August 06 ...

Page 38: ...ensor registers the presence of water in the water tank Otherwise the appliance displays the fill water tank message and will not dispense the beverage The beverage will be dispensed in full or in part depending on whether the remaining reserve is enough to cover the programmed length of the selected beverage On selection a message requests that the water tank is filled Example e g sensor registers ...

Page 39: ... mechanical by means of a stepper motor 1 in 24V DC controlled by two capacitive pushbuttons 2 located at the front of the tray The two microswitches 3 are for the limit switch and operation can be checked in test mode see section 5 1 3 1 2 3 3 2 3 TALEA Section 06 REV00 August 06 ...

Page 40: ...gic is as follows If the aqua prima function is enabled the electronics perform a pulse count of the turbine recording one pulse every 2 revolutions If the aqua prima function is disabled the electronics perform a pulse count of the turbine recording one pulse every revolution The graph in the figure below illustrates this function 360 1 rev 360 1 rev 360 1 rev 360 1 rev Turbine revs 1 pulse Aqua P...

Page 41: ...ing the cream quality constant Function With the SBS valve in the open position coffee is accumulated in the membrane valve due to a low back pressure of the SBS valve Consequently the membrane valve needle remains in the maximum open position due to resistance of the spring Coffee exits quickly see fig 3 With the SBS valve in the closed position coffee is accumulated on the membrane of the valve w...

Page 42: ...m and minimum positions The difference in dispensing speed is approx 2 5 times greater and therefore VERY obvious Knob MAX position Knob MED position Knob MIN position Rapid coffee delivery Good coffee brew Good coffee brew Maximum coffee brew Medium counter pressure Medium coffee delivery Medium high counter pressure Slow coffee delivery High counter pressure CAFFÈ CREME ESPRESSO RISTRETTO SBS SB...

Page 43: ...posi tion sensor After water has been dispensed the solenoid pilot opens to the discharge side as soon as the sensor is disengaged Immediately after steam has been dispensed the solenoid pilot opens to the discharge side as soon as the sensor is disengaged Water dispensed after steam has been dispensed the solenoid pilot opens to the discharge side as soon as the sensor is disengaged After each be...

Page 44: ...d from appliance Steam outfeed Carafe present LED Anchor pin between Milk Island and appliance Unscrew bolts indicated to dissassemble 2 1 3 4 5 6 7 8 9 Cappucinatore cover Cappucinatore valve cover Vernay valve Cappucinatore valve cover insert Cappucinatore body Carafe handle Carafe milk suction pipe Carafe steamout pipe Top part carafe 2 1 3 4 5 6 7 8 9 ...

Page 45: ...Ideas with Passion SECTION 7 COMPONENT ASSEMBLY AND DISASSEMBLY REV 00 TALEA Section 07 REV00 August 06 ...

Page 46: ...ut and lift the upper cover Disconnet the cups warmer where included the ground wire cable and the coffee top container sensor In order to dismantle the distributor completely extract the regulation stick and following the screws sequence dismantle the different parts ...

Page 47: ...panel so that it can move Unnhook the anterior riser by unblocking firstly the two lower hooks and then the upper ones see photo paying attention to not break the riser s hooks After having removed the riser it is possible to remove the frontal panel ...

Page 48: ...de and at the bottom see Fig 3 pulling towards you at the same time see Fig 4 2 11 TALEA Section 07 REV00 August 06 1 4 2 3 To remove the right side loosen the screws as indicated To remove the left side loosen the screws as indicated To take the left side off release the small clamp and pull out the wire mesh pipe connecting the steam pipe to the valve removing the metal band as shown ...

Page 49: ...ig 1 Loosen the screws as indicated and turn the front piece upwards to get to the card Fig 2 Take off the small clamp Fig 3 Disconnect all connectors and loosen the screws as indicated 3 2 1 Power board Remove the small clamps disconnect all connectors and loosen the screws indicated ...

Page 50: ...tric motor A with gears B and C for transmission and timing of the brew group The drip tray present reed switch sensor D Brew group present microswitch E Microswitch F brew group at Home posi tion Microswitch G brew group at dispensing position Withdraw the gear C that meshes with the motor transmission shaft Withdraw the large gear B Pull out the motor A complete with transmission shaft H A B A B...

Page 51: ...ction 07 REV00 August 06 7 5 Pump Take the pump out from the rub ber support guides Withdraw the faston connec tors as indicated 2 1 Pull out the adapter Take off the oetiker clamp as indicated and pull out the reinforced flexible hose ...

Page 52: ...ws as indi cated A B C Take off the oetiker clamp A pull out the reinforced flex ible hose loosen screw B and withdraw the drain pipe C from the solenoid pilot Loosen the screws on the relief valve assembly A Unhook the teeth anchor ing to the body and lift the heater and solenoid pilot Heater Solenoid pilot ...

Page 53: ...nnector HEATER SOLENOID PILOT Figure 2 shows the assembly position of the clamp on the plastic solenoid pilot connectors Solenoid pilot Use suitable pliers to tighten the clamp Ensure correct tightening A and position ing as shown in illustrations 1 2 1 2 A To remove the clamp use a pincer as shown in B B TALEA Section 07 REV00 August 06 7 11 ...

Page 54: ...11 TALEA Section 07 REV00 August 06 Loosen the screws on the cover and lift it off being careful to withdraw damper A A Unclamp and remove the con nector inserted in the card When refitting the motor assem bly be careful to reinsert the spring ...

Page 55: ...upling On the lower burr keep the increment pin as indicated locked in position and proceed as shown in the figure above When refitting the upper grinder sup port take care to reposition the mark as shown in the picture To remove the upper burr rotate anti clockwise until it detaches from the bayonet coupling 7 9 Coffee grinder setting assembly and disassembly ...

Page 56: ...etting grinding run two grinding cycles and check the resulting gran ules and dose Repeat if further adjustment is required TALEA Section 07 REV00 August 06 A To adjust the coffee grinder in addition to user permitted adjustments of C with the grinding adjustment tool A remove the coffee granule container and turn adjustment insert B to widen or tighten grinding This insert can be repositioned to ...

Page 57: ... 11 TALEA Section 07 REV00 August 06 Loosen the two screws to release the electric motor with worm gear To withdraw the stop A use pliers to grip the tabs securing the lifting system to the base and pull out wards Withdraw the electric motor with worm gear from above Disassembling the motorized tank stepper motor ...

Page 58: ...Ideas with Passion SECTION 8 SERVICE SCHEDULE REV 00 TALEA Section 08 REV00 August 06 ...

Page 59: ...documentation exp drawing Heater pin o ring S S S Dirty scale leaks Brew group P P P Dirty hygiene See documentation exp drawing Cappuccinatore P P P Dirty hygiene See documentation exp drawing Coffee grinder Grinders Check grinding and dose P C P C P C Dirty hygiene Grain size and dose See documentation exp drawing Brew group Cleaning C R R Dirty hygiene Lubrication C R R Dirty hygiene O ring C S...

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