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Rev. 1/23

 

 

GB784SH INSTALLATION TOOL S/N: 1008 AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

 

SAFETY WARNINGS

 

GENERAL SAFETY RULES:

 

 

1.

 

For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the 

 

 

assembly power tool for non

-

threaded mechanical fasteners.

 

2. Only qualified and trained operators should install, adjust or use the assembly power 

 

tool for non threaded mechanical fasteners.

 

3. Do not modify this assembly power tool for non

-

threaded mechanical fasteners. Modifications can 

reduce effectiveness of safety measures and increase the risks to the operator.

 

4. Do not discard safety instructions; give them to the operator.

 

5. Do not use assembly power tool for non

-

threaded mechanical fasteners if it has been damaged.

 

6. Tools shall be inspected periodically to verify all ratings and markings required are 

legible. The employer/user shall contact the manufacturer to obtain replacement 

marking labels when necessary.

 

 7. Air under pressure can cause severe injury.

 

 8. Always shut off air supply, drain hose of air pressure and disconnect tool from air 

supply when not in use, before changing accessories or when making repairs.

 

 9. Never direct air at yourself or anyone else.

 

 10. Whipping hoses can cause severe injury. Always check for damage or loose hoses and fittings.

 

11. Cold air shall be directed away from hands.

 

12. Whenever universal twist couplings (claw couplings) are used, lock pins shall be 

installed and whipcheck safety cables shall be used to safeguard against possible 

hose

-

to

-

tool or hose

-

to

-

hose connection failure.

 

13. Do not exceed the maximum air pressure stated on the tool or manual.

 

14. Never carry an air tool by the hose.

 

 

ADDITIONAL SAFETY RULES FOR PNEUDRAULIC POWER TOOLS:

 

 

1. Air under pressure can cause severe injury.

 

2. Always shut off air supply, drain hose of air pressure and disconnect tool from air 

supply when not in use, before changing accessories or when making repairs.

 

3. Never direct air at yourself or anyone else.

 

4. Whipping hoses can cause severe injury. Always check for damage or loose hoses and fittings.

 

5. Cold air shall be directed away from hands.

 

6. Whenever universal twist couplings (claw couplings) are used, lock pins shall be 

installed and whip check safety cables shall be used to safeguard against possible 

hose

-

to

-

tool or hose

-

to

-

hose connection failure.

 

7. Do not exceed the maximum air pressure stated on the tool or manual.

 

8. Never carry an air tool by the hose.

 

 

PROJECTILE HAZARDS:

 

 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories.

 

2. Be aware that failure of the workpiece or accessories, or even the inserted tool/nose 

assembly itself can generate high

-

velocity projectiles.

 

3. Always wear impact resistant eye protection during operation of the tool. The grade of 

protection required should be assessed for each use.

 

4. The risk to others should also be assessed at this time.

 

5. Ensure that the workpiece is securely fixed.

 

6. Check that the means of protection from ejection of fastener and/or stem is in place 

 

and operative (such as the deflector, pintail collection bottle or catcher bag). 

 

7. Forcible ejection of the mandrel from the front of the nose assembly is possible.

 

OPERATING HAZARDS:

 

 

1. Use of tool can expose the operator

s hands to hazards, including crushing, impacts, 

 

cuts, abrasions and heat. Wear suitable gloves to protect hands.

 

2. Operators and maintenance personnel shall be physically able to handle the bulk, 

 

weight and power of the tool.

 

3. Hold the tool correctly; be ready to counteract normal or sudden movements and have  

both hands available.

 

4. Maintain a balanced body position and secure footing.

 

5. Release the start

-

and

-

stop device in the case of interruption of energy supply.

 

6. Use only lubricants recommended by the manufacturer.

 

7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting 

of normal or unexpected movement of the tool.

 

8. If the tool is fixed to a suspension device, make sure that fixation is secure.

 

9. Beware of the risk of crushing or pinching if nose equipment is not fitted.

 

10. Due to the tool weight, it is recommended safety shoes be worn during operation.

 

11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 

 

prolonged use is expected.

 

 

 

REPETITIVE MOTIONS HAZARDS:

 

 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body.

 

2. While using the tool, the operator should adopt a comfortable posture while maintain-

ing a secure footing and avoiding awkward or off balanced postures. The operator 

should change posture during extended tasks; this can help avoid discomfort and 

fatigue.

 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 

 

throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 

 

signs should not be ignored. The operator should tell the employer and consult a 

 

qualified health professional.

 

 

 

ACCESSORY HAZARDS:

 

 

1. Disconnect tool from energy supply before changing the nose assembly or accessory.

 

2. Use only sizes and types of accessories recommended by the manufacturer. Do not 

use other types or sizes of accessories.

 

 

 

WORKPLACE HAZARDS:

 

 

1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfac-

es caused by use of tool and also of trip hazards caused by the air line or hydraulic 

hose.

 

2. Proceed with care in unfamiliar surroundings. There could be hidden hazards, such as 

electricity or other utility lines.

 

3. The tool is not intended for use in potentially explosive atmospheres and is not insu-

lated against contact with electrical power.

 

4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if 

 

damaged by the tool.

 

 

 

NOISE HAZARDS:

 

 

1.

 

Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-

fore, risk assessment and the implementation of appropriate controls for these haz-

ards are essential.

 

2. Appropriate controls to reduce the risk may include actions such as damping materials 

 

to prevent workpieces from 

ringing

”.

 

3. Use hearing protection in accordance with employer's instructions and as required by 

 

occupational health and safety regulations.

 

4. Operate and maintain the assembly power tool for non

-

threaded mechanical fasteners 

 

as recommended in the instruction handbook, to prevent an unnecessary increase in 

 

the noise level.

 

5. Select, maintain and replace the consumable/inserted tool as recommended in the 

 

instruction handbook, to prevent an unnecessary increase in noise.

 

6. If the power tool has a silencer, always ensure that it is in place and in good working 

 

order when the power tool is being operated.

 

 

 

VIBRATION HAZARDS:

 

 

1.  Exposure to vibration can cause disabling damage to the nerves and blood supply of 

 

the hands and arms.

 

2. Wear warm clothing when working in cold conditions and keep your hands warm and 

 

dry.

 

3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 

 

hands, stop using the assembly power tool for non

-

threaded mechanical fasteners, 

 

tell your employer and consult a physician.

 

4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 

 

can then be used to support the tool.

 

 

 

 

TERMS AND SYMBOLS

 

-

 Product complies with requirements 

-

 Hearing protection and eye protection 

 

WARNINGS 

-

 

Must be understood to avoid severe 

 

  

 

personal injury.

 

 

 

CAUTIONS 

-

 

show conditions that will damage

 

  

equipment and/or structure.

 

 

Notes 

-

 

are reminders of required procedures.

 

 

-

 Read manual prior to using equipment 

 

-

 Wear safety boots

 

-

 Product complies with requirements 

Summary of Contents for GB784SH

Page 1: ...R YOU GB784SH ORIGINAL INSTRUCTIONS INSTALLATION TOOL 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA S...

Page 2: ...y 3 Description 4 Description of Functions 5 Safety Warnings 6 Principle of Operation 7 How to Set Up 8 How to use the GB784SH 9 Maintenance 10 Filling 11 Bleeding 12 Troubleshooting 13 Overhaul 14 17...

Page 3: ...buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Sel...

Page 4: ...has a 875 22 2 mm fastener setting stroke and a rated pull load of 2 650 lbs 11 79 kN with 90 psi 6 2 bar of air pressure at the air inlet The GB784SH installation tool operates on 90 to 100 psi 6 2...

Page 5: ...OR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Air Inlet Actuator Actuator Lever Assembly Handle Assembly Head Cylinder Assembly Air Line Handle Split Hydraulic Hose Return Manifold Handle Hydra...

Page 6: ...he case of interruption of energy supply 6 Use only lubricants recommended by the manufacturer 7 Avoid unsuitable postures as it is likely for these positions not to allow counteracting of normal or u...

Page 7: ...bly is also moving down forcing hydraulic oil up and into the front side of the head cylinder causing the piston to move to the rear of the head cylinder The internal components of the attached nose a...

Page 8: ...all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer mu...

Page 9: ...based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed ma...

Page 10: ...ation below Verify that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary Cycle the tool several times to assure there are no leaks...

Page 11: ...ole marked P Remove front button head cap screw 402482 and stat o seal S572 from head cylinder 784221 See bleeding procedure pg 12 7 In one continuous squeeze force oil into manifold handle 745303 unt...

Page 12: ...875 22 2 mm Min using instructions a thru c and diagrams below We recommend using calipers a With the actuator lever assembly released 704343 check dimension A b While holding actuator lever assembly...

Page 13: ...y 743142 may be blocked or damaged Hole diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN ACTUATOR LEVER ASSEMBLY 704343 IS DEPRESSED a Tool seized due to mechanical failure o...

Page 14: ...commended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing the following instructions and parts list on pgs 14 1...

Page 15: ...BLY AIR 704130 1 Apply Teflon tape onto threads of actuator assembly air 704130 one to two wraps 2 Thread the actuator assembly air 704130 all the way into handle machined 784309 with fingers 3 Insert...

Page 16: ...1 uniformly to 40 inch lbs 4 52 Nm to prevent leakage around the gasket 745124 HEAD 1 Clamp the shift piston 784125 into the large hole of clamp wrench assembly 784201 locating on a polished surface T...

Page 17: ...serted into top of power cylinder 743131 To reassemble the handle assembly 744129 1 Reverse the above procedure being certain that all o rings are properly lubricated before installation Torque packin...

Page 18: ...18 Rev 1 23 GB784SH INSTALLATION TOOL S N 1008 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 19: ...19 Rev 1 23 GB784SH INSTALLATION TOOL S N 1008 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 20: ...ic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management...

Page 21: ...ress Actuator assembly air 704130 and hold Gage point 1 should be flush with face of front cap as shown Release the actuator assembly air 704130 4 To increase gage protrusion turn adjuster knob clockw...

Page 22: ...of stroke setting gage 784159 over threads on head piston until it seats on pistons shoulder gage point 2 must line up with front of tool as shown in figure A 3 Depress and hold actuator assembly air...

Page 23: ...lace sleeve assembly A over collet and head piston Slip knurled cap over the sleeve assembly and hand tighten onto end of installation tool head RIVET NOSE DIAMETER ASSEMBLY A B 3 32 3U 681 25 188 348...

Page 24: ...45263 Sold Separately Grip Gage 269G3 For CHERRYMAX and CHERRYLOCK rivets Sold Separately Grip Gage GB105093 For NAS LOCKBOLTS and blind fasteners Sold Separately Air Bleeder Assembly 704153 Sold Sepa...

Page 25: ...PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB784SR Stroke 875 22 2 mm Hand held weight 3 00 lbs 1 36 kg Pull load 2 650 11 79 kN GB784 Stroke 875 22 2 mm...

Page 26: ...26 Rev 1 23 GB784SH INSTALLATION TOOL S N 1008 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS Split Riveter Tool Backpacks For 5ft hose Split System Tools Sold Separately...

Page 27: ...27 Rev 1 23 GB784SH INSTALLATION TOOL S N 1008 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Page 28: ...RKS OF CHERRY AEROSPACE POP IS A REGISTERED TRADEMARK OF EMHART TEKNOLOGIES LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORA TION TEFLON IS A REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO SLIC T...

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