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3

 

Rev. 1/23

 

 

GB784SH INSTALLATION TOOL S/N: 1008 AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

 

 

Seller warrants that all goods covered by this catalog will conform 

to applicable specifications and will replace or repair, EXW our plant, any 

goods providing defective from faulty workmanship, or material, for 1 year 
from date of shipment

 

 

Said  warranty  to  remain  in  effect  if,  and  only  if,  such  goods  are 

used in accordance with all instructions as to maintenance, operation and 

use, set forth in manuals and instruction sheets furnished by seller.

 

 

Sellers obligation under this warranty shall be limited to the repair 

or rework of the goods supplied or replacement thereof, at Seller

s option, 

and  in  no  case  is  to  exceed  the  invoice  value  of  said  goods.  Under  no 

circumstances  will  the  seller  be  liable  for  incidental  or  consequential 

damages  or  for  damages  incurred  by  the  buyer  or  subsequent  user  in 

repairing  or  replacing  defective  goods  or  if  the  goods  covered  by  this 

warranty are reworked or subjected to any type of additional processing.

 

 

This  warranty  is  void  if  Seller  is  not  notified  in  writing  of  any 

rejections  or  defects  within  1  year  after  the  receipt  of  the  material  by  the 

customer.

 

THIS  WARRANTY  IS  MADE  IN  LIEU  OF  ALL  OTHER  WARRANTIES 

EXPRESSED OR IMPLIED, INCLUDING MERCHANTABILITY.

 

  

WARRANTY

 

 

 

 

DECLARATION OF CONFORMITY

 

MANUFACTURER:

 Gage Bilt Inc. 44766 Centre Ct., Clinton Twp., Michigan U.S.A. +1(586

-

226

-

1500)

 

 

WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS 

 

TO THE FOLLOWING DIRECTIVES AND STANDARDS 

 

 

Machinery Directive 2006/42/EC

 

 

EN12100

-

1 & EN12100

-

2

 

EN792

-

1:2000+A1

 

The Supply of Machinery (Safety) Regulations 2008

 

 

EU REPRESENTATIVE

Edgar Hausmann GmbH

 

Förster

-

Busch

-

Str. 10

 

D

-

34346 Hann. Münden Germany 

 

 

EQUIPMENT DESCRIPTION: 

GB784SH FASTENER INSTALLATION TOOL

 

 

This procuct specified above conforms to the above dIrectives and standards.

 

 

 

 

 

 

SIGNATURE:

 

 

 

 

NAME:

 

 Tim Simmons

 

 

 

 

 

 

      PRODUCT MANAGER

 

 

 

 

 

 

      CLINTON TWP., MI. U.S.A.

 

 

 

 

 

 

      OCT 2022

 

 

 

 

 

 

      +1(586) 226

-

1500

 

GAGE BILT 

Summary of Contents for GB784SH

Page 1: ...R YOU GB784SH ORIGINAL INSTRUCTIONS INSTALLATION TOOL 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA S...

Page 2: ...y 3 Description 4 Description of Functions 5 Safety Warnings 6 Principle of Operation 7 How to Set Up 8 How to use the GB784SH 9 Maintenance 10 Filling 11 Bleeding 12 Troubleshooting 13 Overhaul 14 17...

Page 3: ...buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Sel...

Page 4: ...has a 875 22 2 mm fastener setting stroke and a rated pull load of 2 650 lbs 11 79 kN with 90 psi 6 2 bar of air pressure at the air inlet The GB784SH installation tool operates on 90 to 100 psi 6 2...

Page 5: ...OR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Air Inlet Actuator Actuator Lever Assembly Handle Assembly Head Cylinder Assembly Air Line Handle Split Hydraulic Hose Return Manifold Handle Hydra...

Page 6: ...he case of interruption of energy supply 6 Use only lubricants recommended by the manufacturer 7 Avoid unsuitable postures as it is likely for these positions not to allow counteracting of normal or u...

Page 7: ...bly is also moving down forcing hydraulic oil up and into the front side of the head cylinder causing the piston to move to the rear of the head cylinder The internal components of the attached nose a...

Page 8: ...all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer mu...

Page 9: ...based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed ma...

Page 10: ...ation below Verify that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary Cycle the tool several times to assure there are no leaks...

Page 11: ...ole marked P Remove front button head cap screw 402482 and stat o seal S572 from head cylinder 784221 See bleeding procedure pg 12 7 In one continuous squeeze force oil into manifold handle 745303 unt...

Page 12: ...875 22 2 mm Min using instructions a thru c and diagrams below We recommend using calipers a With the actuator lever assembly released 704343 check dimension A b While holding actuator lever assembly...

Page 13: ...y 743142 may be blocked or damaged Hole diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN ACTUATOR LEVER ASSEMBLY 704343 IS DEPRESSED a Tool seized due to mechanical failure o...

Page 14: ...commended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing the following instructions and parts list on pgs 14 1...

Page 15: ...BLY AIR 704130 1 Apply Teflon tape onto threads of actuator assembly air 704130 one to two wraps 2 Thread the actuator assembly air 704130 all the way into handle machined 784309 with fingers 3 Insert...

Page 16: ...1 uniformly to 40 inch lbs 4 52 Nm to prevent leakage around the gasket 745124 HEAD 1 Clamp the shift piston 784125 into the large hole of clamp wrench assembly 784201 locating on a polished surface T...

Page 17: ...serted into top of power cylinder 743131 To reassemble the handle assembly 744129 1 Reverse the above procedure being certain that all o rings are properly lubricated before installation Torque packin...

Page 18: ...18 Rev 1 23 GB784SH INSTALLATION TOOL S N 1008 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 19: ...19 Rev 1 23 GB784SH INSTALLATION TOOL S N 1008 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 20: ...ic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management...

Page 21: ...ress Actuator assembly air 704130 and hold Gage point 1 should be flush with face of front cap as shown Release the actuator assembly air 704130 4 To increase gage protrusion turn adjuster knob clockw...

Page 22: ...of stroke setting gage 784159 over threads on head piston until it seats on pistons shoulder gage point 2 must line up with front of tool as shown in figure A 3 Depress and hold actuator assembly air...

Page 23: ...lace sleeve assembly A over collet and head piston Slip knurled cap over the sleeve assembly and hand tighten onto end of installation tool head RIVET NOSE DIAMETER ASSEMBLY A B 3 32 3U 681 25 188 348...

Page 24: ...45263 Sold Separately Grip Gage 269G3 For CHERRYMAX and CHERRYLOCK rivets Sold Separately Grip Gage GB105093 For NAS LOCKBOLTS and blind fasteners Sold Separately Air Bleeder Assembly 704153 Sold Sepa...

Page 25: ...PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB784SR Stroke 875 22 2 mm Hand held weight 3 00 lbs 1 36 kg Pull load 2 650 11 79 kN GB784 Stroke 875 22 2 mm...

Page 26: ...26 Rev 1 23 GB784SH INSTALLATION TOOL S N 1008 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS Split Riveter Tool Backpacks For 5ft hose Split System Tools Sold Separately...

Page 27: ...27 Rev 1 23 GB784SH INSTALLATION TOOL S N 1008 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Page 28: ...RKS OF CHERRY AEROSPACE POP IS A REGISTERED TRADEMARK OF EMHART TEKNOLOGIES LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORA TION TEFLON IS A REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO SLIC T...

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