Gage Bilt GB745 Instruction Manual Download Page 2 | Manualshive

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Rev. 6/22

GB745 INSTALLATION TOOL S/N: 3569 AND ABOVE

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

TABLE OF CONTENTS

Page

EU Conformity and Warranty

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3

Description and Technical Specifications

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4

Description of Functions

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5

Warnings

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6

Principle of Operation

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7

How to set

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up the GB745

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8

How to use the GB745

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9

Maintenance and Hydraulic Thread Preparation

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10

Filling & Bleeding

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11

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12

Stroke Limiter Installation Instructions

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13

Troubleshooting / Overhaul

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14

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16

Parts Lists

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17

DEXRON® III Oil Safety Data (SDS)

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18

Nose Assembly Selection Chart and Approved Accessories

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19

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24

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Summary of Contents for GB745

Page 1: ...NEAR YOU INSTALLATION TOOL GB745 ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA S N 3569 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ...l Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB745 8 How to use the GB745 9 Maintenance and Hydraulic Thread Preparation 10 Filling Bleeding 11 12 Stroke Limiter Installation Instructions 13 Troubleshooting Overhaul 14 16 Parts Lists 17 DEXRON III Oil Safety Data SDS 18 Nose Assembly Selection Chart and Approved Accessories 19 24 ...

Page 3: ...or damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANT...

Page 4: ... psi 6 2 bar air pressure at the air inlet The GB745 installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2bar providing maximum efficiency At 90 psi 6 2bar of air pressure the GB745 does not exceed 80 dB A and consumes 30 SCF cycle 8 50 L cycle The air inlet is provided with 1 4 18 female pipe thread for accepting the user s air hose fitting Nose Assemblies that w...

Page 5: ...TION TOOL S N 3569 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Actuator Assembly Air Handle Assembly Head Cylinder Assembly Pintail Deflector Air Inlet Actuator Lever Assembly Hanger ...

Page 6: ...f nose equipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the o...

Page 7: ...low the air piston assembly is then directed through the valve sleeve and exhausted out of the bottom of tool Simultaneously the piston rod assembly connected to the air piston assembly is also moving down forcing hydraulic oil up and into the front side of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The oil from the rear of the head cylinder ass...

Page 8: ...non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate...

Page 9: ...tection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials ...

Page 10: ... bar Max equipped with a filter regulator to prevent wear Check tool and nose assembly for damage Replace Repair if necessary See Overhaul pgs 13 15 for tool repair Inspect hoses and couplings for wear damage and leaks Replace Repair if necessary Verify that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary Cycle the tool several...

Page 11: ... PROCEDURE required after tool has been dismantled 1 Ensure air piston assembly 744121 is at the full bottom of stroke by pushing piston rod assembly 745344 down 2 Fill power cylinder 745331 hole to the top and fill oil passage hole for o ring S832 to the top being careful not to get oil into the air passage 3 Place gasket 745124 and o ring S832 on top of the handle assembly 744129 4 Push piston 7...

Page 12: ...bleeder assembly 704153 Then remove button head cap screw 402482 and stat o seal S572 from left hole stamped 2 Insert a 3 8 Allan wrench in back of piston 745310 and manually push the piston 745310 full forward until dim A checks correct Replace stat o seal S572 and button head cap screw 402482 into left hole stamped 2 The tool is now ready to repeat steps 6 14 For your consideration Gage Bilt off...

Page 13: ... 2 Remove end cap 745616 3 Install stroke limiter over rear of piston 745310 See nose assembly selection chart to select stroke limiter 4 Remove button head cap screw 402482 and stat o seal S572 from bleeder hole marked 1 5 Install end cap 745616 and torque to 45 foot lbs 61Nm Oil will drain from bleeder hole marked 1 during installation 6 Attach button head cap screw 402482 and stat o seal S572 t...

Page 14: ...143 Replace or reset Valve spring installation tool 744251 is recommended b Check o rings on valve sleeve 743144 valve spool assembly 743142 and valve plug 744142 If worn or damaged re place Valve sleeve removal tool 744152 is recommended 6 FASTENER STEM JAMMED IN NOSE ASSEMBLY a Nose assembly components require service DISCONNECT AIR FROM TOOL remove the nose from the tool and disassemble Replace...

Page 15: ...ION when forcing piston rod assembly downward with head cylinder removed Hydraulic oil will eject forcibly from handle assembly Perform overhaul in a clean well lit area using care not to scratch or nick any smooth surface that comes in contact with an o ring Use of Lubriplate Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings T...

Page 16: ...ly 744129 6 After removal of air piston assembly 744121 slide piston rod assembly 745344 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 With packing plug 744118 removed power cylinder 745331 can be removed by pushing on power cylinder tool assembly 704151 when inserted into top of power cylinder 745331 To reassemble the handle assembly 74412...

Page 17: ...BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST WARNING This tool incorporates a patented hydraulic relief valve When overhauling tool o ring A 287 back up ring 401101 retaining ring 400936 and spring 50806 must be replaced Failure to do so could result in SEVERE PERSONAL INJURY ...

Page 18: ...c compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate tec...

Page 19: ... 30OS7 MGP4 204C 34OS 5mm MGP5 2581 23 MGP5 2581 48 MGP5 25OS7 MGP5 30OS7 MGP5 204C 34OS 6mm MGP6 2581 23 MGP6 2581 48 MGP6 25OS7 MGP6 30OS7 MGP6 204C 34OS 8mm MGP8 2581 23 MGP8 2581 48 3 16 MG06 745 48 1 4 MG08 745 48 1 8 5 32 3 16 1 8 5 32 3 16 NAS1900 S U SERIES BLIND RIVET WITH DRIVE WASHER 1 4 08MAX 745B 23 08MAX 745B 48 08MAX 27OS7 08MAX 37OS7 5 32 SB05 745C 23 SB05 745C 48 SB05 752A 43OS5 3...

Page 20: ...parately Images may not reflect actual collar feeders Collar Feeder Cartridges Available in 4 and 8 Lengths Contact Gage Bilt for more information Sold Separately Installation of 5 32 3 8 LGP collars Contact Gage Bilt for more information Sold Separately SAFER COLLAR INSTALLATION INCREASE PRODUCTIVITY ELIMINATE FOD REDUCE FASTENER COSTS QUICK CHANGE CARTRIDGE Gage Bilt Installation tool Standard a...

Page 21: ...LGP 3SLC C Collars Contact Gage Bilt for more information Sold Separately STRAIGHT FEED N SWAGE Sold Separately SWAGING EASY AS Operator presents nose to pintail and feeder dispenses collar onto pin 1 Feeder pivots exposing nose for installation while picking up next collar 2 Feeder automatically returns to original position for next lockbolt installation 3 SAFER COLLAR INSTALLATION INCREASE PRODU...

Page 22: ... 75 mm Hand held weight 3 00 lbs 1 36 kg Entire tool weight 10 2 lbs 4 63 kg Pull load 6 300 27 57 kN COLLAR FEEDER BOWLS Sold Separately Collar Feeder Bowl Feeds collars in Cartridge Contact Gage Bilt for more information Sold Separately Images may not reflect actual feeder bowl or parts Collar Feeder Bowl For Straight Feed N Swage Feeds collars into feeder tube Contact Gage Bilt for more informa...

Page 23: ...23 Rev 6 22 GB745 INSTALLATION TOOL S N 3569 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Page 24: ...A GRIP IS A REGISTERED TRADEMARK OF HOWMET AEROSPACE TEFLON IS REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO Air Bleeder Assembly 704153 Sold Separately Catcher Bag Stem 756610 Sold Separately Riveter Kits Available Sold Separately Gage Bilt offers a wide selection of standard and custom kits tailored to your needs Tool Stroke Depth Gage A 1935 Sold Separately Image may not reflect actual gage ...

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