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REV 5/22

 

 

 

GB745/206

-

500  S/N:1329  AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

SAFETY WARNINGS

 

GENERAL SAFETY RULES:

 

 

1.

 

For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the 

 

 

assembly power tool for non

-

threaded mechanical fasteners.

 

2. Only qualified and trained operators shall install, adjust or use the assembly power 

 

tool for non threaded mechanical fasteners.

 

3. Do not modify this assembly power tool for non

-

threaded mechanical fasteners. Modifications can 

reduce effectiveness of safety measures and increase the risks to the operator.

 

4. Do not discard safety instructions; give them to the operator.

 

5. Do not use assembly power tool for non

-

threaded mechanical fasteners if it has been damaged.

 

6. Tools shall be inspected monthly to verify all ratings and markings required are legible. 

The employer/user shall contact the manufacturer to obtain replacement marking 

labels when necessary.

 

 

ADDITIONAL SAFETY RULES FOR PNEUDRAULIC POWER TOOLS:

 

 

1. Air under pressure can cause severe injury.

 

2. Always shut off air supply, drain hose of air pressure and disconnect tool from air 

supply when not in use, before changing accessories or when making repairs.

 

3. Never direct air at yourself or anyone else.

 

4. Whipping hoses can cause severe injury. Always check for damage or loose hoses and fittings.

 

5. Cold air shall be directed away from hands.

 

6. Whenever universal twist couplings (claw couplings) are used, lock pins shall be 

installed and whip check safety cables shall be used to safeguard against possible 

hose

-

to

-

tool or hose

-

to

-

hose connection failure.

 

7. Do not exceed the maximum air pressure stated on the tool or manual.

 

8. Never carry an air tool by the hose.

 

 

PROJECTILE HAZARDS:

 

 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories.

 

2. Be aware that failure of the workpiece, accessories, or the inserted tool/nose assembly 

itself can generate high

-

velocity projectiles.

 

3. Always wear impact resistant eye protection during operation of the tool.

 

4. Ensure that the workpiece is securely fixed.

 

5. Check that the means of protection from ejection of fastener and/or stem is in place 

 

and operative (such as the deflector, pintail collection bottle or catcher bag). 

 

6. Forcible ejection of the mandrel from the front of the nose assembly is possible.

 

OPERATING HAZARDS:

 

 

1. Use of tool can expose the operator

s hands to hazards, including crushing, impacts, 

 

cuts, abrasions and heat. Wear suitable gloves to protect hands.

 

2. Operators and maintenance personnel shall be physically able to handle the bulk, 

 

weight and power of the tool.

 

3. Hold the tool correctly; be ready to counteract normal or sudden movements and have  

both hands available.

 

4. Maintain a balanced body position and secure footing.

 

5. Release the start

-

and

-

stop device in the case of interruption of energy supply.

 

6. Use only lubricants recommended by the manufacturer.

 

7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting 

of normal or unexpected movement of the tool.

 

8. If the tool is fixed to a suspension device, make sure that fixation is secure.

 

9. Beware of the risk of crushing or pinching if nose equipment is not fitted.

 

10. Due to the tool weight, it is recommended safety shoes be worn during operation.

 

11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 

 

prolonged use is expected.

 

 

 

REPETITIVE MOTIONS HAZARDS:

 

 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body.

 

2. While using the tool, the operator should adopt a comfortable posture while maintain-

ing a secure footing and avoiding awkward or off balanced postures. The operator 

should change posture during extended tasks; this can help avoid discomfort and 

fatigue.

 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 

 

throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 

 

signs should not be ignored. The operator should tell the employer and consult a 

 

qualified health professional.

 

 

 

ACCESSORY HAZARDS:

 

 

1. Disconnect tool from energy supply before changing the nose assembly or accessory.

 

2. Use only sizes and types of accessories approved by the manufacturer. Do not use 

other types or sizes of accessories.

 

 

 

WORKPLACE HAZARDS:

 

 

1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfac-

es caused by use of tool and also of trip hazards caused by the air line or hydraulic 

hose.

 

2. Proceed with care in unfamiliar surroundings. There could be hidden hazards, such as 

electricity or other utility lines.

 

3. The tool is not intended for use in potentially explosive atmospheres and is not insu-

lated against contact with electrical power.

 

4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if 

 

damaged by the tool.

 

 

 

NOISE HAZARDS:

 

 

1.

 

Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-

fore, risk assessment and the implementation of appropriate controls for these haz-

ards are essential.

 

2. Appropriate controls to reduce the risk may include actions such as damping materials 

 

to prevent workpieces from 

ringing

”.

 

3. Always use hearing protection.

 

4. Operate and maintain the assembly power tool for non

-

threaded mechanical fasteners 

 

as recommended in the instruction handbook, to prevent an unnecessary increase in 

 

the noise level.

 

5. Select, maintain and replace the consumable/inserted tool as recommended in the 

 

instruction handbook, to prevent an unnecessary increase in noise.

 

6. If the power tool has a silencer, always ensure that it is in place and in good working 

 

order when the power tool is being operated.

 

 

VIBRATION HAZARDS:

 

 

1.  Exposure to vibration can cause disabling damage to the nerves and blood supply of 

 

the hands and arms.

 

2. Wear warm clothing when working in cold conditions and keep your hands warm and 

 

dry.

 

3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 

 

hands, stop using the assembly power tool for non

-

threaded mechanical fasteners, 

 

tell your employer and consult a physician.

 

4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 

 

can then be used to support the tool.

 

 

 

 

TERMS AND SYMBOLS

 

-

 Product complies with requirements 

-

 Hearing protection and eye protection 

 

WARNINGS 

-

 

Must be understood to avoid severe 

 

  

 

personal injury.

 

 

 

CAUTIONS 

-

 

show conditions that will damage equip

-

  

ment and/or structure.

 

 

Notes 

-

 

are reminders of required procedures.

 

 

-

 Read manual prior to using equipment 

 

-

 Wear safety boots

 

Summary of Contents for GB745/206-500

Page 1: ...YOU ORIGINAL INSTRUCTIONS INSTALLATION TOOL GB745 206 500 S N 1329 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 5...

Page 2: ...cifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB745 206 500 8 How to use the GB745 206 500 9 Maintenance and Hydraulic Thread Preparation 10 Filling an...

Page 3: ...incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty...

Page 4: ...7mm fastener setting stroke with a rated pull load of 5 600 lbs 24 9 kN at 90 psi 6 2 bar air pressure at the air inlet The GB745 206 500 comes with 8 ft 2 44 m of hose and a remote actuator The GB74...

Page 5: ...AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Cylinder Reducers Bleeder Screws Hydraulic Hose Return Hydraulic Hose Pull Actuator Airline Handle Air Inlet I...

Page 6: ...equipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonge...

Page 7: ...the cylinder The oil from the rear of the cylinder is directed to the bottom of the piston rod assembly inside the handle assembly The internal components of the attached nose assembly are also movin...

Page 8: ...tions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific ri...

Page 9: ...and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their...

Page 10: ...mbly for damage Replace Repair if necessary See overhaul pgs 14 15 for tool repair Inspect hoses and couplings for wear damage and leaks Replace Repair if necessary Verify that hydraulic hose fittings...

Page 11: ...5 40 inch lbs 3 95 4 52 Nm Do not over tighten Remove fill bottle 745263 and install button head cap screw 402482 and stat o seal S572 in hole marked P on manifold handle 745303 11 Repeat steps 7 10 u...

Page 12: ...ld down actuator 704130 disconnect air from tool 11 Remove button head cap screw 402482 and stat o seal S572 from hole marked R on head cylinder Caution tool is under pressure 12 Attach air bleeder as...

Page 13: ...y through the bottom of the air valve and the piston assembly 206129 will retreat to its full stroke without returning b If o ring 400785 on valve plug 744142 is worn or damaged replace c If o rings 4...

Page 14: ...Lubriplate Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by uti...

Page 15: ...iston assembly 744121 is completely free from piston rod assembly 745347 insert threaded end of power cylinder tool assembly 704151 into bottom of air cylinder and remove air piston assembly 744121 6...

Page 16: ...16 REV 5 22 GB745 206 500 S N 1329 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 17: ...ONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS WARNING This tool incorporates a patented hydraulic relief valve When overhauling tool o ring A 1581 and back up ring S213 must be replaced Failure to do...

Page 18: ...d unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled materi...

Page 19: ...8 206H 27OS SB08 206H 37OS 3 16 UAB06 206H 27OS UAB06 206H 37OS 1 4 UAB08 206H 27OS UAB08 206H 37OS 1 4 08MAX 206H 27OS 08MAX 206H 37OS 1 8 4A 206H 27OS 4A 206H 37OS 5 32 5A 206H 27OS 5A 206H 37OS 3 1...

Page 20: ...Sold Separately Fill Bottle 745263 Sold Separately Adapter Assembly 206751 Adapts GAGE BILT CHERRY and HUCK 3 4 Nose Assemblies to GB745 206 500 Installation Tool Sold Separately Tool Stroke Depth Gag...

Page 21: ...T GAGE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB745 206 500 SERIES Stroke 500 12 7 mm Hand held weight 2 0 lbs 91 kg Pull load 4 800 21 4 kN GB745 708LGP Stroke 500 12 7...

Page 22: ...CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB745 204 Stroke 500 12 7 mm Hand held weight 1 5 lbs 68 kg Pull load 5 600 24 9 kN GB745 205 Stroke 550 14 0 mm Hand...

Page 23: ...23 REV 5 22 GB745 206 500 S N 1329 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Page 24: ...SLIC TITE IS A REGISTERED TRADEMARK OF LA CO INDUSTRIES INC LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION CHERRYMAX CHERRYLOCK ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE FASTENERS HUCK I...

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