Gage Bilt GB743VT Original Instructions Manual Download Page 16 | Manualshive

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GB743VT INSTALLATION TOOL

PARTS LIST

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Summary of Contents for GB743VT

Page 1: ...LDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB743VT ORIGINAL INSTRUCTIONS INSTALLATION TOOL 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ... Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB743VT 8 How to use the GB743VT 9 Maintenance 10 Filling and Bleeding 11 Troubleshooting 12 Overhaul 13 15 Parts Lists 16 DEXRON III Oil Safety Data SDS 17 How to Assemble Evacuation Tube Vacuum 18 Nose Assembly Selection Chart and Accessories 19 24 ...

Page 3: ...ent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHANT...

Page 4: ...nstallation tool designed specifically for the efficient installation of blind rivets It weighs 6 25 lbs 2 83 kg and can be operated in any position It has a 900 22 86 mm fastener setting stroke and a rated pull load of 4 000 pounds 17 8kN with 90 psi 6 2 bar air pressure at the air inlet The GB743VT hydraulic installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 ...

Page 5: ...4 22 GB743VT INSTALLATION TOOL DESCRIPTION OF FUNCTIONS Actuator Handle Assembly Head Cylinder Assembly Air Inlet Vacuum Assembly Pintail Evacuation Tube Actuator Lever Assembly Hanger Deflector Nose Assembly ...

Page 6: ...e to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a comfortable p...

Page 7: ...embly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are Air pressure is then built up inside of the handle causing the valve spool assembly to return to its original position and reversing the sequence directing air pressure to the rear of the head cylinder assembly causing the piston to move to the forward position simul...

Page 8: ... Ensure air hose is securely connected to avoid possible hose whipping WARNING Always disconnect air supply when tool is not in use to prevent accidental start up WARNING Ensure there is adequate clearance for tool and operator hands WARNING Do not operate this tool without deflector pintail catcher bag or pintail collection bottle in place CAUTION Do not use beyond the design intent The tool is s...

Page 9: ...there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the tool WARNING Do not actuate...

Page 10: ...lace Repair if necessary Verify that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary Cycle the tool several times to assure there are no leaks during use Keep hydraulic system free of dirt Proper care by operators is necessary in maintaining full productivity and reducing downtime Keep nose assemblies especially jaws clean and ...

Page 11: ...cylinder assembly 743108 with care ensuring gasket 704129 and o ring S832 are properly installed Apply Loctite 242 to button head cap screws 402479 and torque uniformly to 40 inch lbs 4 52 Nm to prevent leakage around gasket 704129 4 ENSURE TOOL IS DISCONNECTED FROM AIR Remove button head cap screw 402482 and stat o seal S572 from head cylinder assembly 743108 Install air bleeder assembly 704153 a...

Page 12: ...lug 744142 If worn or damaged replace Valve sleeve removal tool 744152 is recommended 6 FASTENER STEM JAMMED IN NOSE ASSEMBLY a Nose assembly components require service DISCONNECT AIR FROM TOOL remove the nose from the tool and disassemble Replace worn or broken parts Clean the surface the jaws ride on b Stems lodged side by side in the follower Disassemble remove stems and reassemble c Incorrect ...

Page 13: ...eve Removal Tool S1178 Valve Extractor GB740TK Service Tool Kit Includes WARNING Only qualified and trained personnel shall perform overhaul WARNING Personnel must read and understand all warnings and cautions WARNING Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear Any repair must be done by qualified personnel trained on Gage Bilt ...

Page 14: ...608 from the handle assembly 744129 2 Insert a 5 8 open end box wrench adjustable wrench around actuator assembly air 704130 3 Loosen the actuator assembly air 704130 4 Remove wrench Unthread and remove the actuator assembly air 704130 with fingers from the handle assembly 744129 INSTALLING ACTUATOR ASSEMBLY AIR 704130 1 Apply Teflon tape onto threads of actuator assembly air 704130 one to two wra...

Page 15: ...129 6 After removal of air piston assembly 744121 slide piston rod assembly 744136 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 With packing plug 744118 removed power cylinder 743131 can be removed by pushing on power cylinder tool assembly 704151 when inserted into top of power cylinder 743131 To reassemble the handle assembly 744129 1 Re...

Page 16: ...16 REV 4 22 GB743VT INSTALLATION TOOL PARTS LIST ...

Page 17: ...is material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such as applying non combus...

Page 18: ...18 REV 4 22 GB743VT INSTALLATION TOOL HOW TO ASSEMBLE EVACUATION TUBE VACUUM SEE TABLE 1 ON PG 19 See pg 12 on how to clean vacuum ...

Page 19: ...03421 703595 703626 A 217 5 32 5CES 5CES 703 18V 4 13476 703415 703596 703626 A 217 3 16 6CES 6CES 743 24V 3 13477 703401 703589 703626 A 217 1 4 8CES 8CES 743 24V 3 13469 703401 703632 A 1559 A 500 3 32 3P 3P 703 18V 10247 1 703421 703595 703626 A 217 1 8 4P 4P 703 18V 10202 4 703421 703595 703626 A 217 5 32 5P 5P 703 18V 3 10203 2 703415 703596 703626 A 217 3 16 6P 6P 743 24V 3 10167 703401 7035...

Page 20: ...installation tools fastener specific by adding the appropriate suffix see selection chart Standard SH tools are equipped with 8ft 2 4 m hydraulic hose assemblies Standard SR tools are equipped with 3ft 91 m hydraulic hose assemblies For all other hydraulic hose assembly length requirements contact GAGE BILT Images may not reflect actual tool V DESIGNATION PINTAIL COLLECTION BOTTLE VT DESIGNATION P...

Page 21: ...V 4 22 GB743VT INSTALLATION TOOL GB743 Stroke 900 22 86 mm Hand held weight 6 25 lbs 2 83 kg Entire tool weight 6 25 lbs 2 83 kg Pull load 4 000 lbs 17 79 kN Alternative Styles Sold Separately Standard Tool ...

Page 22: ...ad 4 000 lbs 17 79 kN Standard Hyd Hose Length 3ft 1 5m 5tHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available GB743SR Stroke 900 22 86 mm Hand held weight 1 75 lbs 79 kg Entire tool weight 6 75 lbs 3 06 kg Pull load 4 000 lbs 17 79 kN Standard Hyd Hose Length 3ft 1 5m 5tHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available ...

Page 23: ...23 REV 4 22 GB743VT INSTALLATION TOOL This page intentionally left blank ...

Page 24: ...lation Tool Sold Separately L Part Number Equivalent to 2 703002 743A50 4 703004 6 703006 TEFLON IS REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES GB743VT ACCE...

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