Gage Bilt GB735 Instructions Manual Download | Manualshive

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REV. 12/22

GB735 INSTALLATION TOOL

TABLE OF CONTENTS

Page

EU Conformity and Warranty

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3

Description and Technical Specifications

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4

Description of Functions

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5

Safety Warnings

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6

Principle of Operation

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7

How to Setup the GB735

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8

How to use the GB735

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9

Maintenance

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10

Filling and Bleeding

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11

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12

Troubleshooting

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13

Overhaul

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14

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16

Parts Lists

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17

DEXRON® III Oil Safety Data

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18

Nose Assembly Selection Chart & Accessories

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20

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Summary of Contents for GB735

Page 1: ...INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E M...

Page 2: ...hnical Specifications 4 Description of Functions 5 Safety Warnings 6 Principle of Operation 7 How to Setup the GB735 8 How to use the GB735 9 Maintenance 10 Filling and Bleeding 11 12 Troubleshooting...

Page 3: ...ive from faulty workmanship or material for 1 year from date of shipment Said warranty to remain in effect if and only if such goods are used in accordance with all instructions as to maintenance oper...

Page 4: ...5 28 8 mm fastener setting stroke and a rated pull load of 2 300 lbs 10 2 kN with 90 psi 6 2 bar air pressure at the air inlet The GB735 installation tool operates on 90 to 100 psi 6 2 6 9 bar Max wit...

Page 5: ...5 REV 12 22 GB735 INSTALLATION TOOL DESCRIPTION OF FUNCTIONS Air Inlet Actuator Handle Head Cylinder Deflector Nose Assembly Hanger...

Page 6: ...e to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE M...

Page 7: ...assembly is then directed through the valve sleeve and exhausted out of the bottom of tool Simultaneously the piston rod assembly connected to the air piston assembly is also moving down forcing hydra...

Page 8: ...s WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment...

Page 9: ...re is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may res...

Page 10: ...and reducing downtime Keep nose assemblies especially jaws clean and free of chips and debris Lube jaws and collet surfaces that jaws ride on with light machine oil on a daily basis All Screwed End Ca...

Page 11: ...e hole for o ring S832 to the top being careful not to get oil into the air passage 3 Place gasket 704129 and o ring S832 on top of the handle assembly 722132 4 Push piston 735107 to rear of head cyli...

Page 12: ...d torque to 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 13 Connect tool to air supply and cycle tool ten times 14 Using a pair of calipers check tool for full stroke 1 135 28 8 mm using instructio...

Page 13: ...71 mm Clear and size or replace 3 NO OPERATION WHEN ACTUATOR LEVER ASSEMBLY 704343 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKIN...

Page 14: ...als wipers and hydraulic hoses All tool materials are recyclable except rubber o rings seals wipers and hydraulic hoses Dispose of rubber materials in accordance with the material safety datasheet Not...

Page 15: ...assembly 722132 2 Insert a 5 8 open end box wrench adjustable wrench around actuator assembly air 704130 3 Loosen the actuator assembly air 704130 4 Remove wrench Unthread and remove the actuator ass...

Page 16: ...the seal guide 704152 to the piston rod assembly 731333 and tap the piston rod assembly 731333 through the packing plug 704118 3 Attach air piston assembly 704121 and flexlock nut 400559 Torque flexlo...

Page 17: ...17 REV 12 22 GB735 INSTALLATION TOOL PARTS LIST...

Page 18: ...s material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you...

Page 19: ...19 REV 12 22 GB735 INSTALLATION TOOL This page intentionally left blank...

Page 20: ...0 1 4 BOB08 735 20 BOBTAIL LOCKBOLT NOTE THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH THE NOSE ASSEMBLY EXTENDS FROM THE TOOL I e 41 4 1 inches GAGE BILT CERTIFIES THE GB735 WILL INSTA...

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