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REV. 8/13 

 

OVERHAUL

 

The disassembly and re-assembly procedure can be accomplished by utilizing the following instructions and drawings.  
Use extreme care during disassembly and re-assembly not to mar or nick any smooth surface that comes in contact 
with seals.  Before installing seals,  always apply a good lubricant, such as Lubriplate®, to the surfaces.  It is 
recommended that tool kit (GB740TK) be used to facilitate overhaul. A complete overhaul can be achieved by the use of 
Service Kit 734004 which contains a complete set of o'rings, back-up rings, screws, washers and gasket. 

 

WARNING: 

DEPRESS TRIGGER AND DISCONNECT FROM AIR WITH HEAD PISTON IN THE REAR POSITION BEFORE  

 

OVERHAUL. SEVERE PERSONAL INJURY MAY OCCUR IF AIR HOSE IS NOT DISCONNECTED. 

USE CAUTION 

 

WHEN FORCING PISTON ROD ASSEMBLY DOWNWARD WITH HEAD CYLINDER ASSEMBLY REMOVED,  

 

HYDRAULIC FLUID WILL EJECT FORCIBLY FROM HANDLE. 

704214

STEM CATCHER BAG

704149

PISTON ROD WRENCH

704151

POWER CYLINDER TOOL

704152

SEAL GUIDE

704150

PACKING PLUG WRENCH

704153

BLEEDER BOTTLE

744151

VALVE SPRING

INSTALLATION TOOL

744152

VALVE SLEEVE

REMOVAL TOOL

S1178

VALVE EXTRACTOR

(704214 CATCHER BAG SHOWN ABOVE IS SOLD SEPARATELY)

 

Part No.

Description

704149

Piston Rod Wrench

704150

Packing Plug Wrench

704151

Power Cylinder Tool

704152

Seal Guide

704153

Bleeder Bottle

S1178

Valve Extractor

744151

Valve Spring Installation Tool

744152

Valve Sleeve Removal Tool

GB740TK Service Tool Kit Includes:

HOW TO CLEAN VACUUM REGULATOR 
 

1.  Remove vacuum regulator 703515 from hose. 
2.  Remove (4) S.H.C.S. from front of regulator and disassemble. 
3.  Clean both pieces in clean mineral spirits and blow dry. 
4.  Reassemble and connect hoses. 
 
Note: The vacuum regulator may visually appear clean, but still may be contaminated with a thin film, there-
fore, the steps above should be performed to assure best performance.  

Summary of Contents for GB734V

Page 1: ...GE BILT MADE IN U S A GAGE BILT Inc 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU ...

Page 2: ... A Vibration Tested No hazards found TABLE OF CONTENTS Description Page Warnings 3 Description Operation and Maintenance 4 Filling and Bleeding 5 Troubleshooting 6 Overhaul Disassembly and Parts List 7 8 DEXRON III Oil Safety Data 9 Nose Assembly Selection Chart 10 EU Conformity and Warranty 11 1 94 Ø 49 0mm 1 36 Ø 34 5mm 1 50 38 1mm 6 42 163 0mm 2 80 71 2mm 12 07 306 5mm 2 25 57 2mm 6 17 156 7mm ...

Page 3: ... Keep fingers clear from fasteners and installed materials Severe personal injury may result WARNING It is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 DBA In this condition the max level was 81 5 DBA Therefore it is required where prolonged use hearing protection be used CAUTION Do not use beyond the design intent WA...

Page 4: ... air inlet is provided with 1 4 18 female pipe threads to accept the users air hose fitting UNLESS ORDERED RIVET SPECIFIC I E GB734V 6P THE STANDARD GB734V IS FURNISHED WITH NOSE ASSEMBLY 8N 743A 24V AND WITH SPARE NOSE TIP 10204 TO CONVERT TO 6N 743A 24V NOSE ASSEMBLY ALL OTHER NOSE TIPS MUST BE ORDERED SEPARATELY WHEN ORDERING TOOL RIVET SPECIFIC PLEASE CONTACT GAGE BILT FOR MORE INFORMATION See...

Page 5: ...PINTAIL IS NOT BEING VACCUMED THROUGH a Check vacuum pressure using vacuum gage 703567 sold separately Note Offset nose assemblies must be check by removing the vacuum line from the nose assembly b Press gage against the vacuum line or nose assembly to create seal Optimum vacuum pressure at nose assembly must be between 15 22 in Hg FILLING BLEEDING PROCEDURE WARNING DO NOT CYCLE TOOL WITHOUT AIR B...

Page 6: ...ASSEMBLY REMOVED HYDRAULIC FLUID WILL EJECT FORCIBLY FROM HANDLE 704214 STEM CATCHER BAG 704149 PISTON ROD WRENCH 704151 POWER CYLINDER TOOL 704152 SEAL GUIDE 704150 PACKING PLUG WRENCH 704153 BLEEDER BOTTLE 744151 VALVE SPRING INSTALLATION TOOL 744152 VALVE SLEEVE REMOVAL TOOL S1178 VALVE EXTRACTOR 704214 CATCHER BAG SHOWN ABOVE IS SOLD SEPARATELY Part No Description 704149 Piston Rod Wrench 7041...

Page 7: ...osite of disassembly See Filling and Bleeding instructions Apply Loctite 242 and torque the button head cap screws 402479 uniformly to 40 inch lbs to prevent leakage around the gasket S572 STAT O SEAL 400790 O RING 402482 BUTTON HEAD CAP SCREW 734107 PISTON 401089 BACK UP RING S834 O RING A 289 O RING 401112 BACK UP RING S829 O RING 734111 1 END CAP S834 O RING 734102 HEAD CYLINDER ASSEMBLY 703509...

Page 8: ...he piston rod in the down position fill oil passage on top of handle with automatic transmission fluid Dexron III or equivalent when looking at top of handle the oil passage is the hole that has a counterbore for S832 o ring Replace gasket 704129 and o ring S832 just prior to replacing head cylinder 734102 See Filling Bleeding instructions AIR VALVE WARNING DISCONNECT TOOL FROM ITS AIR SOURCE BEFO...

Page 9: ...2 dry powder foam or water fog DO NOT use water jets ENVIRONMENT Waste disposal In accordance with all environmental laws and regulations applicable to your area Spillage Prevent entry into drains sewers and water course Soak up with diatomaceous earth or other inert material Store in appropriate container for disposal HANDLING Eye protection required Protective gloves recommended Chemically resis...

Page 10: ...1 13469 30849 703416 8CES 3 16 6P 743A 24V 1 10167 30849 703416 5SS 1 4 8P 743A 24V 1 10166 30849 703416 6SS 3 16 6T 743A 24V 1 10209 30849 703416 6T 1 4 8T 743A 24V 1 10286 30849 703416 8T TLR RIVET 1 4 8TLR 743A 24V 1 10246 30849 703416 8TLR 3 16 PH6 734A 20V 2 3 PH6 1 4 PH8 734A 20V 2 3 PH8 1 YOU CAN CHANGE THE743A 24 NOSE ASSEMBLY INCLUDED WITH TOOL TO INSTALL OTHER FASTENERS BY PURCHASING 2 N...

Page 11: ...epair ing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any re jections or defects within 6 months after the receipt of the material by the customer THIS WARRANTY IS MADE IN LEIU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHANTABILITY W...

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