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8

 

Rev. 8/22

 

 

GB704SR S/N: 1090 AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

 

HOW TO SET

-

UP THE GB704SR

 

The tool is shipped with a red plastic plug in the air inlet connector. The connector has a 1/4

-

18 female pipe thread to accept user air 

hose fitting. The tool comes with oil and is ready to use.

 

 

 

1.  Remove red plastic shipping plug from Swivel (A

-

249) (air inlet) and screw in your quick disconnect (air) fitting.

 

 

 2.  Attach Deflector (200232) to rear of head cylinder assembly (704183). Rotate deflector (200232) away from operator or other  

 

    people working in the vicinity.

 

 

   3.  Connect tool to air hose with 90 psi. (6.2 bar) using clean, dry air. 

3/8” (9.52 

mm) minimum diameter air line is recommended. 

 

   

    Cycle tool five times by depressing and releasing lever assembly (724017).

 

 

   4.  Disconnect air hose from tool.

 

 

   5.

  

Select proper nose assembly (see nose assembly selection chart on pg. 20 for more information). Screw collet onto piston and  

 

 slide anvil over collet and secure with jam nut (70820). (See proper data sheet for further instructions).

 

 

   6.

  

Connect air supply.

 

FASTENER

 

WORK

 

NOSE ASSEMBLY

 

ACTUATOR

 

HEAD CYLINDER

 

AIR INLET 

 

RED SHIPPING PLUG

 

USER QUICK

 

DISCONNECT FITTING

 

AIR HOSE

 

DEFLECTOR

 

Image may not reflect actual tool

 

WARNING:

 

Only qualified and trained operators must install, adjust or use the assembly power tool for non

-

threaded 

 

 

 

 

      mechanical fasteners. 

 

 

WARNING: 

Operator 

MUST 

read and understand all warnings and cautions.

 

 

WARNING: 

It is required that eye protection, hearing protection and safety boots be worn at all times while handling this 

equipment.

 

 

WARNING: 

The users or the user

s employer must assess specific risks that could be present as a result after each use 

 

 

      based on their application. 

 

 

 

●  

Ensure there is adequate clearance for tool and operator's hands before proceeding. Keep fingers clear of any 

 

 

 

moving parts. Keep fingers clear from fasteners and installed materials. Severe personal injury may result.

 

 

 

 

●  

Verify 

the air lines and/or hydraulic hoses are not a trip hazard.

 

 

 

 

●  

Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by the tool.

 

 

 

WARNING: 

Do not actuate fastener in the air. Personal injury from fastener ejecting may occur.

 

 

WARNING: 

Air is exhausted from the bottom of the tool. Direct bottom of the tool (exhausted air) away from operator, other   

 

 

persons working in the vicinity, foreign matter and liquid.

 

 

WARNING: 

Do not carry from hoses or use as a hammer.

 

 

 

 

WARNING: 

Do not use in explosive atmosphere.

 

 

WARNING: 

Ensure air hose is securely connected to avoid possible hose whipping.

 

 

WARNING: 

Always disconnect air supply when tool is not in use to prevent accidental start

-

up.

 

 

WARNING: 

Ensure there is adequate clearance for tool and operator hands.

 

 

WARNING: 

Do not operate this tool without deflector, pintail catcher bag or pintail collection bottle in place.

 

 

CAUTION: 

Do not use beyond the design intent.

 

Summary of Contents for GB704SR

Page 1: ...AR YOU GB704SR ORIGINAL INSTRUCTIONS S N 1090 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS INSTALLATION TOOL 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586...

Page 2: ...anty 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB704SR 8 How to use the GB704SR 9 Maintenance 10 Filling 11 Bleeding...

Page 3: ...incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty...

Page 4: ...6 5 lbs 2 95 kg It has a 540 13 72 mm fastener setting stroke The GB704SR split handle installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar providing maximum ef...

Page 5: ...GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Lever Assembly Actuator Head Cylinder Assembly Handle Assembly Air Inlet Pintail Deflector Hanger Hydraulic Hose PULL Air Line RETURN M...

Page 6: ...fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected...

Page 7: ...head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston to start the fastener...

Page 8: ...eaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while...

Page 9: ...their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials S...

Page 10: ...ure to use thread sealant on all hydraulic fittings Loctite 545 or equivalent or a non hardening Teflon thread compound such as Slic tite Tighten until fitting feels snug and then continue to tighten...

Page 11: ...on the manifold handle 744303 is to the top Set manifold head assembly 744306 over a small bucket or can Completely fill up fill bottle 745263 6 Remove button head cap screw 402482 and stat o seal S5...

Page 12: ...6 and torque 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 8 Connect air supply Cycle tool ten times and check stroke of 540 13 72mm using instructions a thru c and diagram below We recommend using...

Page 13: ...le diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN LEVER ASSEMBLY 724017 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE...

Page 14: ...te Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing t...

Page 15: ...704130 1 Apply Teflon tape onto threads of actuator assembly air 704130 one to two wraps 2 Thread the actuator assembly air 704130 all the wayinto manifold head assembly 744306 with fingers 3 Insert a...

Page 16: ...6 After removal of air piston assembly 704121 slide piston rod assembly 704138 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 704118 7 With packing plu...

Page 17: ...17 Rev 8 22 GB704SR S N 1090 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 18: ...18 Rev 8 22 GB704SR S N 1090 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 19: ...ds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the s...

Page 20: ...IGHT 1 INSTALLS 1 8 5 32 AND 3 16 DIAMETERS 2 RIGHT ANGLE NOSE ASSEMBLIES MAY REQUIRE MORE THAN ONE PULL 3 FRONT END EJECTING NOSE ASSEMBLY CHERRYMAX CHERRYMAX AB MBC LOCK CREATOR BACR15FR FP BACR15GF...

Page 21: ...ey fit directly on the GB704 Installation Tool and will accept any nose assembly for Cherrymax and High Clinch rivets L Part Number Equivalent to 2 704002 704A12 2 4 704004 704A12 4 6 704006 704A12 6...

Page 22: ...NUMBERS Alternative Styles Sold Separately GB704SH Stroke 600 15 24 mm Hand held weight 2 00 lbs 91 kg Entire tool weight 7 25 lbs 3 29 kg Pull load 3 300 14 68 kN GB704 Stroke 540 13 72 mm Hand held...

Page 23: ...23 Rev 8 22 GB704SR S N 1090 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Page 24: ...lit System Tools Sold Separately DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING LOCTITE IS A REGISTERED TRADEMARK OF HEN...

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