background image

7

 

Rev. 8/22

 

 

GB704SR S/N: 1090 AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

 

When the lever assembly is depressed, the pressurized air inside of the tool is released allowing spring pressure to move the valve 

spool assembly causing the air to be redirected. The air is directed to the top of the air piston assembly, moving it in a downward 

direction. The air below the air piston assembly is then directed through the valve sleeve and exhausted out of the bottom of the tool. 

Simultaneously, the piston rod assembly connected to the air piston assembly is also moving down, forcing hydraulic oil up and into 

the front side of the head cylinder assembly, causing the piston to move to the rear of the head cylinder assembly. The internal 

components of the attached nose assembly are also moving with the piston to start the fastener installation. When the fastener installation 

is completed, the lever assembly is released. Air pressure is then built up inside of the handle causing the valve spool assembly to 

return to its original position and reversing the sequence directing air pressure to the rear of the head cylinder assembly, causing the 

piston to move to the forward position.

 

PRINCIPLE OF OPERATION

 

Pressurized Oil

 

Unpressurized Oil

 

Pressurized Air

 

Unpressurized Air

 

PULL Cycle

 

RETURN Cycle

 

Images may not reflect actual tool

 

Air Piston moves up

 

Air Piston moves down

 

Piston Rod Assembly moves up

 

Piston Rod Assembly moves down

 

Air exhaust

 

Air exhaust

 

Air exhaust

 

Summary of Contents for GB704SR

Page 1: ...AR YOU GB704SR ORIGINAL INSTRUCTIONS S N 1090 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS INSTALLATION TOOL 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586...

Page 2: ...anty 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB704SR 8 How to use the GB704SR 9 Maintenance 10 Filling 11 Bleeding...

Page 3: ...incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty...

Page 4: ...6 5 lbs 2 95 kg It has a 540 13 72 mm fastener setting stroke The GB704SR split handle installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar providing maximum ef...

Page 5: ...GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Lever Assembly Actuator Head Cylinder Assembly Handle Assembly Air Inlet Pintail Deflector Hanger Hydraulic Hose PULL Air Line RETURN M...

Page 6: ...fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected...

Page 7: ...head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston to start the fastener...

Page 8: ...eaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while...

Page 9: ...their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials S...

Page 10: ...ure to use thread sealant on all hydraulic fittings Loctite 545 or equivalent or a non hardening Teflon thread compound such as Slic tite Tighten until fitting feels snug and then continue to tighten...

Page 11: ...on the manifold handle 744303 is to the top Set manifold head assembly 744306 over a small bucket or can Completely fill up fill bottle 745263 6 Remove button head cap screw 402482 and stat o seal S5...

Page 12: ...6 and torque 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 8 Connect air supply Cycle tool ten times and check stroke of 540 13 72mm using instructions a thru c and diagram below We recommend using...

Page 13: ...le diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN LEVER ASSEMBLY 724017 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE...

Page 14: ...te Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing t...

Page 15: ...704130 1 Apply Teflon tape onto threads of actuator assembly air 704130 one to two wraps 2 Thread the actuator assembly air 704130 all the wayinto manifold head assembly 744306 with fingers 3 Insert a...

Page 16: ...6 After removal of air piston assembly 704121 slide piston rod assembly 704138 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 704118 7 With packing plu...

Page 17: ...17 Rev 8 22 GB704SR S N 1090 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 18: ...18 Rev 8 22 GB704SR S N 1090 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 19: ...ds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the s...

Page 20: ...IGHT 1 INSTALLS 1 8 5 32 AND 3 16 DIAMETERS 2 RIGHT ANGLE NOSE ASSEMBLIES MAY REQUIRE MORE THAN ONE PULL 3 FRONT END EJECTING NOSE ASSEMBLY CHERRYMAX CHERRYMAX AB MBC LOCK CREATOR BACR15FR FP BACR15GF...

Page 21: ...ey fit directly on the GB704 Installation Tool and will accept any nose assembly for Cherrymax and High Clinch rivets L Part Number Equivalent to 2 704002 704A12 2 4 704004 704A12 4 6 704006 704A12 6...

Page 22: ...NUMBERS Alternative Styles Sold Separately GB704SH Stroke 600 15 24 mm Hand held weight 2 00 lbs 91 kg Entire tool weight 7 25 lbs 3 29 kg Pull load 3 300 14 68 kN GB704 Stroke 540 13 72 mm Hand held...

Page 23: ...23 Rev 8 22 GB704SR S N 1090 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Page 24: ...lit System Tools Sold Separately DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING LOCTITE IS A REGISTERED TRADEMARK OF HEN...

Reviews: