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Rev. 4/23

 

GB703SRV INSTALLATION TOOL 

S/N: 1398 AND ABOVE

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

TABLE OF CONTENTS

 

 

   

 

                                                                                                                         

Page

 

 

EU Conformity and Warranty 

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3

 

Description and Technical Specifications

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4

 

Description of Functions

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5

 

Warnings

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6

 

Principle of Operation 

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7

 

How to set

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up the GB703SRV

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8

 

How to use the GB703SRV

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9

 

Maintenance and Hydraulic Thread Preparation

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10

 

Filling 

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11

 

Bleeding 

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12

 

Troubleshooting & How to Clean Vacuum Regulator 

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13

 

Overhaul

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14

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16

 

Parts Lists

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17

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18

 

DEXRON® III Oil Safety Data (SDS)

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19

 

Nose Assembly Selection Chart / Accessories

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20

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Summary of Contents for GB703SRV

Page 1: ...R YOU GB703SRV INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA S...

Page 2: ...Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB703SRV 8 How to use the GB703SRV 9 Maintenance and Hydraulic Thread Preparation 10 Filling...

Page 3: ...buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Sell...

Page 4: ...1 5 lbs 68 kg The entire split handle installation tool weighs 11 lbs 5 kg It has a 780 19 81 mm fastener setting stroke The GB703SRV split handle installation tool operates on 90 to 100 psi 6 2 6 9 b...

Page 5: ...RIAL NUMBERS DESCRIPTION OF FUNCTIONS Lever Assembly Actuator Head Cylinder Assembly Nose Assembly Air Line Hydraulic Hose Pull Handle Assembly Air Inlet Vacuum Tube Image may not reflect actual tool...

Page 6: ...l 5 Select maintain and replace the consumable inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure tha...

Page 7: ...f the head cylinder causing the piston to move to the rear of the head cylinder The internal components of the attached nose assembly are also moving with the piston to start the fastener installation...

Page 8: ...RNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARN...

Page 9: ...e based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed m...

Page 10: ...draulic thread preparation below Verify that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary Cycle the tool several times to assu...

Page 11: ...hole 3 Re install o ring S832 gasket 704129 button head cap screws A 928 and manifold handle 744303 to handle assembly 704132 keeping hydraulic hose A 336 towards plug 704313 Torque button head cap sc...

Page 12: ...tton head cap screw 402482 and stat o seal S572 and torque to 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 8 Connect air supply Cycle tool ten times and check stroke of 780 19 81 mm using instructi...

Page 13: ...ended b Check o rings on valve sleeve 703139 valve spool assembly 703142 and valve plug 704145 If worn or damaged replace Valve sleeve removal tool 704163 is recommended 6 FASTENER STEM JAMMED IN NOSE...

Page 14: ...approved eye protection Do not look in front of tool or rear of tool when installing fastener WARNING Use only Gage Bilt hydraulic hoses and couplings or equivalent rated for 5 000 psi 344 8 bar work...

Page 15: ...emove actuator lever assembly 724017 including pin 2 With actuator lever assembly 724017 removed insert a 5 8 open end box wrench adjustable wrench around actuator assembly air 704130 3 Loosen the act...

Page 16: ...piston rod assembly 704138 through the packing plug 704118 3 Attach air piston assembly 704121 and flexlock nut 400559 Torque flexlock nut to 40 inch lbs 4 52 Nm 4 Attach air piston assembly 704121 to...

Page 17: ...17 Rev 4 23 GB703SRV INSTALLATION TOOL S N 1398 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 18: ...18 Rev 4 23 GB703SRV INSTALLATION TOOL S N 1398 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 19: ...ic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management...

Page 20: ...CAN CHANGE THE 743 20 NOSE ASSEMBLY INCLUDED WITH TOOL UNLESS TOOL WAS ORDERED SET UP FOR A SPECIFIC RIVET 2 NOSE ASSEMBLIES WITH A 734A OR 743 24 DESIGNATION I E 8N 743 24SRV MUST BE ORDERED AS COMPL...

Page 21: ...t offers two varieties see below Order GB703 series installation tools fastener specific by adding the appropriate suffix see selection chart Standard SH tools are equipped with 8ft 2 4 m hydraulic ho...

Page 22: ...load 2 200 9 8 kN Adapters Adapts 352 Series Nose Assemblies to GB703 Tool Sold Separately Fill Bottle 745263 Sold Separately GB703SH Stroke 780 19 8 mm Hand held weight 2 00 lbs 9 kg Entire tool weig...

Page 23: ...23 Rev 4 23 GB703SRV INSTALLATION TOOL S N 1398 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Page 24: ...Riveter Kits Available Sold Separately DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING LOCTITE IS A REGISTERED TRADEMARK...

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