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GB54B S/N: 1088 AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

6

 

Rev. 10/22

 

SAFETY WARNINGS

 

GENERAL SAFETY RULES:

 

 

1.

 

For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the 

 

 

assembly power tool for non

-

threaded mechanical fasteners.

 

2. Only qualified and trained operators shall install, adjust or use the assembly power 

 

tool for non threaded mechanical fasteners.

 

3. Do not modify this assembly power tool for non

-

threaded mechanical fasteners. Modifications can 

reduce effectiveness of safety measures and increase the risks to the operator.

 

4. Do not discard safety instructions; give them to the operator.

 

5. Do not use assembly power tool for non

-

threaded mechanical fasteners if it has been damaged.

 

6. Tools shall be inspected monthly to verify all ratings and markings required are legible. 

The employer/user shall contact the manufacturer to obtain replacement marking 

labels when necessary.

 

 

ADDITIONAL SAFETY RULES FOR PNEUDRAULIC POWER TOOLS:

 

 

1. Air under pressure can cause severe injury.

 

2. Always shut off air supply, drain hose of air pressure and disconnect tool from air 

supply when not in use, before changing accessories or when making repairs.

 

3. Never direct air at yourself or anyone else.

 

4. Whipping hoses can cause severe injury. Always check for damage or loose hoses and fittings.

 

5. Cold air shall be directed away from hands.

 

6. Whenever universal twist couplings (claw couplings) are used, lock pins shall be 

installed and whip check safety cables shall be used to safeguard against possible 

hose

-

to

-

tool or hose

-

to

-

hose connection failure.

 

7. Do not exceed the maximum air pressure stated on the tool or manual.

 

8. Never carry an air tool by the hose.

 

 

PROJECTILE HAZARDS:

 

 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories.

 

2. Be aware that failure of the workpiece, accessories, or the inserted tool/nose assembly 

itself can generate high

-

velocity projectiles.

 

3. Always wear impact resistant eye protection during operation of the tool.

 

4. Ensure that the workpiece is securely fixed.

 

5. Check that the means of protection from ejection of fastener and/or stem is in place 

 

and operative (such as the deflector, pintail collection bottle or catcher bag). 

 

6. Forcible ejection of the mandrel from the front of the nose assembly is possible.

 

OPERATING HAZARDS:

 

 

  1. Use of tool can expose the operator

s hands to hazards, including crushing, impacts, 

 

 cuts, abrasions and heat. Wear suitable gloves to protect hands.

 

  2. Operators and maintenance personnel shall be physically able to handle the bulk, 

 

  weight and power of the tool.

 

  3. Hold the tool correctly; be ready to counteract normal or sudden movements and 

 

  have  both hands available.

 

  4. Maintain a balanced body position and secure footing.

 

  5. Release the start

-

and

-

stop device in the case of interruption of energy supply.

 

  6. Use only lubricants recommended by the manufacturer.

 

  7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting  

 

 of normal or unexpected movement of the tool.

 

  8. If the tool is fixed to a suspension device, make sure that fixation is secure.

 

  9. Beware of the risk of crushing or pinching if nose equipment is not fitted.

 

10. Due to the tool weight, it is recommended safety shoes be worn during operation.

 

11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 

 

prolonged use is expected.

 

 

 

REPETITIVE MOTIONS HAZARDS:

 

 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body.

 

2. While using the tool, the operator should adopt a comfortable posture while maintain-

ing a secure footing and avoiding awkward or off balanced postures. The operator 

should change posture during extended tasks; this can help avoid discomfort and 

fatigue.

 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 

 

throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 

 

signs should not be ignored. The operator should tell the employer and consult a 

 

qualified health professional.

 

 

 

ACCESSORY HAZARDS:

 

 

1. Disconnect tool from energy supply before changing the nose assembly or accessory.

 

2. Use only sizes and types of accessories approved by the manufacturer. Do not use 

other types or sizes of accessories.

 

 

 

WORKPLACE HAZARDS:

 

 

1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfac-

es caused by use of tool and also of trip hazards caused by the air line or hydraulic 

hose.

 

2. Proceed with care in unfamiliar surroundings. There could be hidden hazards, such as 

electricity or other utility lines.

 

3. The tool is not intended for use in potentially explosive atmospheres and is not insu-

lated against contact with electrical power.

 

4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if 

 

damaged by the tool.

 

 

 

NOISE HAZARDS:

 

 

1.

 

Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-

fore, risk assessment and the implementation of appropriate controls for these haz-

ards are essential.

 

2. Appropriate controls to reduce the risk may include actions such as damping materials 

 

to prevent workpieces from 

ringing

”.

 

3. Always use hearing protection.

 

4. Operate and maintain the assembly power tool for non

-

threaded mechanical fasteners 

 

as recommended in the instruction handbook, to prevent an unnecessary increase in 

 

the noise level.

 

5. Select, maintain and replace the consumable/inserted tool as recommended in the 

 

instruction handbook, to prevent an unnecessary increase in noise.

 

6. If the power tool has a silencer, always ensure that it is in place and in good working 

 

order when the power tool is being operated.

 

 

VIBRATION HAZARDS:

 

 

1.  Exposure to vibration can cause disabling damage to the nerves and blood supply of 

 

the hands and arms.

 

2. Wear warm clothing when working in cold conditions and keep your hands warm and 

 

dry.

 

3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 

 

hands, stop using the assembly power tool for non

-

threaded mechanical fasteners, 

 

tell your employer and consult a physician.

 

4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 

 

can then be used to support the tool.

 

 

 

 

 

WARNINGS 

-

 

Must be understood to avoid severe 

 

  

 

personal injury.

 

 

 

CAUTIONS 

-

 

show conditions that will damage

 

  

equipment and/or structure.

 

 

Notes 

-

 

are reminders of required procedures.

 

TERMS AND SYMBOLS

 

-

 Product complies with requirements 

-

 Hearing protection and eye protection 

 

-

 Read manual prior to using equipment 

 

-

 Wear safety boots

 

Summary of Contents for GB54B

Page 1: ... PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU ...

Page 2: ...CONTENTS EU Conformity and Warranty 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB54B 8 How to use the GB54B 9 Maintenance 10 Troubleshooting 11 Overhaul 12 Parts Lists 13 Nose Assembly Selection Chart Accessories 14 16 ...

Page 3: ...g defective from faulty workmanship or material for 1 year from date of shipment Said warranty to remain in effect if and only if such goods are used in accordance with all instructions as to maintenance operation and use set forth in manuals and instruction sheets furnished by seller Sellers obligation under this warranty shall be limited to the repair or rework of the goods supplied or replaceme...

Page 4: ... 82 kg and can operate in any position The GB54B Installation tool is 8 36 212 4 mm high has a 740 18 8mm stroke and generates a minimum of 700 lbs 3 11 kN pull load at 90 psi 6 2 bar It operates on 90 psi 100 psi 6 2 bar 6 9 bar of air pressure with 90 psi 6 2 bar providing maximum efficiency At 90 psi 6 2 bar of air pressure the GB54B does not exceed 81 5 dB A and consumes 29 SCF cycle 8 21 L cy...

Page 5: ...OVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS 5 Rev 10 22 Actuator Assembly Cylinder Assembly Pintail Collection Bottle Handle Image may not reflect actual tool Air Exhaust DESCRIPTION OF FUNCTIONS Nose Assembly ...

Page 6: ...quipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator ...

Page 7: ...n complete the actuator assembly 1 510127 is released directing the air to the back side of the piston 3 510101 reversing the sequence 1 2 3 1 2 3 Piston in forward position Piston in rear position Air is exhausted through Standard Exhaust Port on side of tool Rear Exhaust Port Plugged Rear Exhaust Port Plug removed Side port plugged Air is exhausted through Rear Exhaust Port STANDARD EXHAUST Side...

Page 8: ...o tool back off nose until flat is in the desired position and tighten locknut WARNING Only qualified and trained operators shall install adjust or use the assembly power tool for non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling thi...

Page 9: ... their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the t...

Page 10: ... to assure there are no leaks during use Proper care by operators is necessary in maintaining full productivity and reducing downtime Keep nose assemblies especially jaws clean and free of chips and debris Lube jaws and collet surfaces that jaws ride on with light machine oil on a daily basis All Screwed End Caps Base Covers Air Fittings Air Actuators Screws and Nose Assemblies are to be examined ...

Page 11: ...a Jaws are stripped or packed with chips Clean or replace b Incorrect nose tip 2 FASTENER STEM JAMMED IN NOSE ASSEMBLY a Nose assembly components require service DISCONNECT AIR FROM TOOL remove the nose assembly from the tool and disassemble Replace worn or broken parts Clean the surface the jaws ride on b Stems lodged side by side in the follower Disassemble remove stems and reassemble See proper...

Page 12: ... removal of back cap 541121 and cushion 510114 2 Double nut front end of drawbolt 541117 using 1 4 28 nut then remove connector bolt assembly 551121 permitting removal of retaining ring S15 and piston 510101 3 Remove front retaining ring S15 and withdraw front seal 510119 4 Remove the front piston 510101 permitting removal of the sleeve 510104 The double piston chambers are separated by dividers 5...

Page 13: ...GB54B S N 1088 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS 13 Rev 10 22 PARTS LIST ...

Page 14: ...HELAST 2 DIGITS OF THENOSEASSEMBLY REPRESENTS THELENGTH THENOSEASSY EXTENDS FROMTHETOOL I E 20 2 0 INCHES CLOSED END NAIL RIVET ALUMINUMMANDREL CLOSED END NAIL RIVET STEEL MANDREL OPEN END NAIL RIVET FASTACK AND SUPERTACK ARE REGISTERED TRADEMARKS OF ALLFAST FASTENING SYSTEMS INC BLIND RIVET SINGLEACTION WITH OR W OUT DRIVEWASHER NAS1900 S U SERIES Rev 9 18 GB54B NOSE ASSEMBLY SELECTION CHART Gage...

Page 15: ...GB54B S N 1088 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS 15 Rev 10 22 This page intentionally left blank ...

Page 16: ...ADEMARK OF OAKLAND CORPORATION Riveter Kits Available Sold Separately Contact Gage Bilt to customize your riveter kit today Alternate Styles Sold Separately GB50 Stroke 740 18 8 mm Hand held weight 1 80 lbs 0 82 kg Entire tool weight 1 80 lbs 0 82 kg Pull load 700 3 11 kN See GB50 nose assembly selection chart found on the GB50 flyer and manual at www gagebilt com CE Approved ...

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